Tag Archives: Stephen Macarow

RCT, Borusan Makina deliver ControlMaster solution at Kazakhstan gold mine

A major gold mining company in the Kazakhstan has turned to RCT’s state-of-the-art technology to improve safety and productivity on site by operating a Cat D10T dozer by line of sight control.

RCT worked with its local technology partner Borusan Makina Kazakhstan to commission the ControlMaster® Line of Sight solution, providing the technical support remotely to Borusan technicians who implemented the technology package for Altyntau Kokshetau LLP at the Kokshetau mine in the Vasilkovskoye gold ore field.

Unlike most original equipment manufacturer packages, the ControlMaster solution does not require specialist engineering work on-site and has a history of integrating quickly with any type of machine, RCT says.

Going forward, site personnel will use the technology package and direct the dozer to work in hazardous locations under high walls and near ledges.

In the event of a rock fall, the machine operator will be located in a safe vantage point and not in proximity to the dozer.

RCT Business Development Manager – CIS, Stephen Macarow, said: “The mine site knows RCT is a trusted and reliable supplier and can provide proven technology solutions for their particular needs. Our technology is simple to install and use on any type of machine and we have empowered the mine site with the information they need to work independently.

“We empowered Borusan’s local technicians with real-time international technical support as well as translated documentation, which, when combined, ensured a smooth installation and commissioning process. Going forward, Borusan technicians will provide local support to the mine site and will be backed up by RCT’s international customer service team.”

Macarow added: “We have worked with mining companies in the CIS region for more than 20 years and this project is just the latest success story in a long line of projects.”

RCT provided a comprehensive webinar-based training package run by one of its qualified trainers who had particular experience using ControlMaster on a mine site. The trainer conducted theory-based teaching in a classroom as well as practical hands-on demonstrations and, through a VPN network, carried out testing and diagnostics on the dozer on-site.

RCT collaborates with Russian Cat dealer on rockbreaker project

RCT says it has completed a tele-remote project for Russian Caterpillar dealer Vostochnaya Technica (VT) on a fixed position rockbreaker in Siberia.

The pilot project involved commissioning ControlMaster® Teleremote on a fixed position BTI rockbreaker for a large Russia-based mining company at one of its operations in Siberia.

RCT also provided a Digital Vision Kit consisting of two fixed cameras and audio capability and a Fibre Optic Control Station (FOCS) located in site offices on the mine’s surface, it said.

RCT’s Moscow-based CIS Business Development Manager, Stephen Macarow, said the tele-remote rockbreaker was the latest RCT project to be completed at mines in the region.

“RCT was selected to carry out this project due to its experience in integrating automation technology in mining equipment of all makes and models,” he said.

“Operating the rockbreaker from the mine’s surface will safeguard machine operators while also giving them the chance to better utilise the machine’s capabilities.”

As well as installing its Teleremote technology on the rockbreaker, RCT’s bespoke solutions division custom tailored the tele-remote package to the mining company’s specific requirement, RCT said.

“RCT developed a unique auto-stow function at the request of VT and the mining company,” Macarow explained. This function means operators can push a button and retract the rockbreaker arm from the grizzly or steel grate over the ore pass and bring the machine to a parked position.

VT Technology Enabled Solutions Manager, Alexander Voroshilov, said the rockbreaker project was of significant benefit to the customer.

“In order to complete this turnkey project, the VT Technology team has done a big amount of work from equipment delivery from Australia to the mine site, customs clearance, manuals translation and certification, to on-site installation and commissioning under supervision of an RCT engineer,” he said.

“The key factor of the project success is the customer support and good collaboration with a partner, so we really appreciate our partnership with RCT and the customer assistance.”

RCT says it is continuing to provide ongoing technical and after-sales support to the mine site

RCT OEM-agnostic teleremote solution favoured at Kazzinc UG mine

RCT says its ControlMaster® Teleremote solution has bested a competitive offering from a global original equipment manufacturer (OEM) on a project for an underground mine in Kazakhstan.

The company said ControlMaster was selected over the OEM’s technology option as it could be tailored to the Tishinsky mine’s specific requirements.

RCT worked with local Cat dealer Borusan Kazakhstan to install and commission the automation technology on two Cat R1700G underground loaders and associated Automation Centres located within the underground mine.

The ControlMaster Teleremote solution is now being used at the Tishinsky copper mine, in north-eastern Kazakhstan, part of the Ridder underground complex, owned by Kazzinc (majority owned by Glencore).

Going forward, RCT says it will manufacture the teleremote technology for an additional 12 Cat R1700G and Cat R1300G underground loaders, while Borusan Kazakhstan will install this equipment at the Tishinsky and Dolinnoye (also part of Ridder) mines.

“The teleremote solution enables machine operators to control the machine from a secure station in the underground mine with the help of strategically placed cameras and sensors,” RCT said. “Teleremote technology enables machine operators to access the machine’s full range of functions that they would normally have if they were sitting in the machine’s cab.”

The company has also supplied its new digital communications network, RCT Connect, and integrated it with the underground loaders.

RCT Connect, launched earlier this year, is designed specifically for autonomous and teleremote machine operations in underground mining environments and can provide low latency, consistent communications between command inputs from the mine’s surface and subsequent machine activities, according to RCT.

RCT’s Moscow-based Business Development Manager – CIS, Stephen Macarow, said he is pleased to have completed the project in partnership with Borusan Kazakhstan.

“Our teleremote solution means the operators will control the loaders from inside the Automation Centre and they will be protected from the hazardous conditions often found at the mine face including geotechnical risks, dust, exhaust fumes and temperatures as low as -27⁰C,” he said.

“The mining company will also experience improved site productivity through reduced shift handover times and less unplanned maintenance downtime from machine operator errors.”

He added: “RCT has been supplying proven technological solutions to the mining industry in Kazakhstan and the broader CIS region for over 25 years and we look forward to providing more autonomous solutions in the future.”

A spokesperson for Borusan Kazakhstan said the company has been working with RCT since 2008 and in that time has delivered multiple automation projects for the Kazakhstan mining industry, including at the Tishinsky mine.

“Borusan Kazakhstan has been actively watching the regional mining market, and in cooperation with RCT has developed teleremote technology that is suitable for the CIS market,” the spokesperson said.

“In collaboration with RCT, Borusan Kazakhstan currently provides remote control and teleremote solution implementation, standard and adapted-for-the-customer equipment delivery, maintenance services and employee technology training.”