Tag Archives: Huawei

Huawei boosts Shaanxi Coal production efficiency & safety with 5G-backed solution

The intelligent mine solution powered by 5G and the industrial internet that was jointly developed by Huawei and Shaanxi Coal Industry Co Ltd hit its one-year milestone on April 26, 2023, marking a full year of continuous operations and significantly improving production efficiency and operational safety at the two mines of Shaanxi Coal Company. This makes a powerful case for intelligent upgrade for the global mining industry.

Jun Xu, CTO of Huawei’s Mining BU, said that through Huawei’s extensive field involvement of mining production and cooperative application of Huawei’s 5G, cloud and AI image splicing technology to Shaanxi Coal Company’s Hongliulin Coal Mine and Xiaobaodang Coal Mine, the mines have successfully implemented above ground monitoring and control on operation of fully automated underground mining face cutting. It thereby also initialised the core intelligence of the underground mining process.

Through leveraged application of Huawei 5G, cloud and AI/IT technologies throughout the whole mining cycle, such as mine geological exploration, tunnelling and belt transportation, intelligence can be implemented across the entire mining process, for example, various deployments of underground robots.

These technologies are also widely used in all aspects of mine management, for instance, an industrial Internet platform with a three-level architecture for Shaanxi Coal Company, its mine subsidiaries, and the coal mines themselves, enabling collaborative management and control, intelligent sensing, and efficient decision making; and enhancing employee happiness and experience, for example with a downloadable underground mine-taxi app.

The above three levels of solutions are modular – Hongliulin Coal Mine and Xiaodang Coal Mine worked closely with Huawei on customised development, which led to simple, easy and result oriented implementation. As a result, Hongliulin Coal Mine now has 18% fewer workers working underground; 97.7% of its mine faces now support intelligent mining, and intelligent management has been made possible for the underground mine face using 5G video splicing and video calls.

More than 2,700 sets of equipment at the mine are now interconnected using unified data standards, with 170 million pieces of data streamed to the data lake every day. This data has been used to create over 100 digital models. This data can also be used to inform production and operation decision making and develop new digital applications using ‘zero-code’ development tools.

Xiaobaodang Coal Mine’s underground workforce has been reduced by 42%. Key facilities in the mine, such as the underground pump rooms and substations, have achieved intelligent, unattended operations, thanks to machine patrol inspection and video-based collaboration. In terms of production safety, environmental monitoring devices are able to autonomously detect and give out warnings related to gas build-up, fires, flooding, ventilation issues, and geological events, and enable real-time data interconnection. This can support more informed decision making to greatly improve safety management in the mine.

Xu said that Huawei’s Mine BU has developed many intelligent mine references by working with partners and mining enterprises. He added that it is committed to quickly bringing digital technology to every mine on the basis of industrial Internet. To achieve this goal, Huawei is working to provide digital services for major coal and metal mining enterprises around the world to enable safer and more efficient intelligent mine management with fewer staff working underground.   

BCX Wireless, Huawei, MPI, Umnotho and Dahua bring 5G to Nungu mine

BCX Wireless Solutions, one of the largest systems integrators in Africa and a division of Telkom, has partnered with Huawei, MPI Holdings, Umnotho Technologies and Dahua to bring 5G connectivity and 5G-enabled technologies to the Nungu Mine in Elandspruit, South Africa.

The deployment of the latest 5G-enabled technologies is set to radically enhance the mine’s operational efficiencies and safety, according to BCX.

“This is a game changer for the entire industry and the hundreds of thousands of people it employs,” Neo Phukubje, Managing Executive at BCX, said.

The mine’s improved wireless connectivity has enabled data analytics and automation for video monitoring via drone technology, integrated connectivity with handheld devices and tablets, and a facial recognition proximity detection system, the company said.

Wireless technology in the form of 5G creates possibilities to transform every area of the operation, from workplace safety to improved productivity through predictive intelligence, BCX says.

Gert Venter from MPI said: “The importance placed on the partner ecosystem in the project helped develop vital innovations in safety. This includes 5G-enabled proximity alert between two heavy vehicles for collision prevention, which can mean the difference between life and death.”

Frenndy Wang, Channel Department Director at Huawei South Africa’s Enterprise Division, says in addition to improved safety and operational efficiency, another differentiator is that 5G allows for AI-based real-time data analytics, a key to smart mining.

Wang said: “Data is a valuable asset for miners, enabling ‘data-driven decision making‘ in the critical mining environment. Fifth generation connectivity will make the South African mining sector globally competitive. We are excited about working together with our partners like BCX to drive digital transformation in the mining sector, which is such a crucial industry in the economy.”

The project at the Nungu Mine consists of two phases: above-ground and underground. In phase one, BCX deployed 5G-enabled cameras at critical points at the mine to enable:

  • Proximity detection, enabled by IoT sensors and digital processing technologies;
  • A stockpiling monitoring system, enabled by footage collected via drones and processed via the digital edge computing systems;
  • In-cab connectivity to monitor driver fatigue and collision prevention to minimise the number of incidents and collisions; and
  • Pedestrian Protection System, enabling the safety and monitoring of miners on site.

Phase two will see the extension of connectivity underground to enable a fully connected smart mine that will increase security, supply motion sensors that trigger an alarm and enables the mine’s control room to monitor underground activity effectively, according to BCX.

Phukubje concluded: “As proven with this launch, wireless technology can be harnessed in powerful ways that make a lasting difference. It builds on our confidence and excitement to work in partnership with all industries from finance, aviation and agriculture to healthcare so they too can benefit from becoming 5G-enabled, fully integrated and connected to a new world of infinite possibilities.”

LiuGong highlights battery-electric vehicles and 5G connected tech at BICES 2019

LiuGong has used the backdrop of the 15th Beijing International Construction Machinery Exhibition & Seminar (BICES 2019) in China to launch a new range of battery-electric vehicles (BEVs) as well as remote controlled ‘intelligent’ wheel loaders based on 5G technology.

At BICES 2019, LiuGong is showing three BEVs, including two excavators – the 906E-EV and 922F-EV – and the company’s star wheel loader, the 856H-EV (pictured).

While not all these machines will be big enough to have mining applications, LiuGong explained that the units were very much the start of a platform that could see bigger machines manufactured.

Edward Wagner, Executive Director of LiuGong New Technology, said the total operating cost of a battery powered earthmover is, or soon will be, “depending on the exact vehicle design and customer application, lower than that of a diesel-powered machine”.

LiuGong’s new BEVs are designed for the new electric economy, it said, with a state-of- art, but well proven, lithium-ion battery system for energy storage.

“That power is directed into super high efficiency permanent magnet electric motors to create the motion necessary to drive the machines,” it said. “The machine’s mechanical and hydraulic systems have been optimised for high efficiency: a typical BEV will have peak power output that is two times a conventional diesel power machine. This enables the battery electric earthmovers to accelerate faster and perform more coordinated movements.”

These movements will also be more precise given the full electronic vehicle control, according to LiuGong. “More powerful, quicker and more precise all add up to more productivity, which is raised more than 10% compared to that of a diesel machine,” the company said.

These lithium-ion batteries are designed to last the full life of the machine and eliminate the daily maintenance and regular service routine that comes with diesel engines.

The first generation of LiuGong’s BEVs batteries are equipped with fast charging technology and innovative energy-saving technologies, according to the company. This sees them need only one hour to charge the battery to 80% capacity.

Zeng Guang’an, Chairman of LiuGong Group, at the launch ceremony for LiuGong’s BEVs, said: “We are committed to creating more value for our customers. And that is why LiuGong will never stop independent innovation.”

The LiuGong’s 906E-EV excavator is an example of how quickly and easily a diesel machine can be converted to battery electric, the company said. This machine uses most of the diesel excavator’s hydraulic system allowing for a very rapid conversion time. It is equipped with a battery large enough for a full working day, according to the company.

The new 922F-EV excavator is driven purely by electric power, with the battery pack located centrally in the rear for optimum mass balance. The electric motor and hydraulic system have been optimally packaged to maximise operator visibility, LiuGong says. “The result is industry leading operator visibility which will further enhance performance and efficiency.”

A feature of the new 856H-EV wheel loader is a pure electric driveline with regeneration. This improves operating performance and reduces the energy consumption.

LiuGong explained: “The hydraulic system is electrically driven while using proven off the shelf components. Performance is incredible given the 300-plus-kW peak power capability.”

All three machines are designed using a new platform strategy, which means a very high degree of commonality of parts and systems across all LiuGong’s new energy machines. “This simplification of parts will further lower the total cost of ownership,” it said.

LiuGong introduced the company’s first intelligent shovel remote control wheel loader at its 60th anniversary celebration last year and, at BICES, it has presented its new 5G-based remote-control intelligent wheel loader, co-developed and supported by China Telecom and Huawei technology.

According to Cai Dengsheng, Deputy Chief Engineer of LiuGong’s Intelligent Technology Institution, the model can be remotely controlled from over 2,000 km away, compared with 2 km as of last year, realising real-time response and accurate control through the 5G network.

This 5G network is the most advanced network communication technology in the world with only 30 millisecond data transition from Beijing to Liuzhou, according to LiuGong. “Meanwhile, the transmission quality or stability are not influenced by either a complex environment or long transition time,” the company said. “It is the best technical solution for timely, efficient and high-quality transmissions of large amounts of data.”

The company added: “It provides a high-quality network environment and network technology support for LiuGong’s remote control driving research and provides strong support for the combination of edge calculation and cloud computing in intelligent control under remote control conditions.

“As one of the few Chinese construction machinery companies that has mastered the 5G technology, LiuGong is expected to realise remote-control driving from even longer distances under this platform.”

In addition, LiuGong’s intelligent shovelling wheel loader can sense material penetration; has one bottom loading and dumping function, along with auto levelling and controllable placement of the bucket. It also features an intelligent throttle control system, the company said.

Under remote-control driving mode, all operations can be observed from the videos that are sent back by the machines’ cameras. It also applies the intelligent protection technology to realise automatic identification and auto emergency stop.

As a result, the machine can not only be used in its normal applications, but also can be applied in dangerous and unsafe environments such as rescue and disaster relief.

F-Series excavators

In addition to the BEV and 5G releases, LiuGong used the event to launch four new excavators in its F-Series range that have mining applications.

The 922F is a new-generation 22-ton hydraulic excavator. It and the other F-Series vehicles come with a fully electronically controlled hydraulic system and intelligent heat dissipation technology, with the excavator boasting high operating efficiency, low oil consumption and low noise.

It has “unique engine matching technology and new P/S/E mode ensure higher efficiency and low oil consumption”, the company said.

The company also launched the 926F 25-ton hydraulic excavator, the 936F 36-ton excavator with 1.7 cu.m bucket and the 92-ton 990F excavator which comes with a heavy-duty structure and optimised crushing design.