Tag Archives: mining networks

Rajant makes its underground mining move

Rajant is now looking to leverage the leading wireless network expert status it has built up in the open-pit mining space for the benefit of the underground mining sector.

At the AIMEX 2019 event in Sydney, Australia, last month, Mike Foletti, Sales Director, Asia Pacific, and Geoff Smith, Executive Vice President Global Sales and Marketing, talked IM through the move, explaining that the exclusive provider of Kinetic Mesh® wireless networks had teamed up with other firms to ensure its below ground offering is as complete as can be.

The underground solution the company was pushing for the first time at the event has been made possible by the strategic partnership between Rajant, Poynting Antennas, Extronics, and Australian Droid + Robot, the company said.

In the underground setup, Rajant’s multi-radio, multi-frequency BreadCrumb® nodes combine with Poynting’s wide-band, bi-directional, circular polarised antenna system to create a “complete underground and tunnel-wide wireless network for mission-critical data, video, and voice communications”, the company says.

As part of this, Extronics rugged and intrinsically safe AeroScout Wi-Fi-based active RFID tags for personnel and asset tracking operate in real time over Rajant’s network, never breaking for handoff. With location tracking precision of about 10 m, the tags can be used to identify productivity bottlenecks for improved operational efficiency, Rajant says. And, lastly, Australian Droid + Robot’s Explora droids (one pictured at AIMEX 2019), which Australian Droid says have “ridiculous amounts of traction and agility”, come equipped with Rajant BreadCrumb technology. This allows the small all-terrain robots to carry out underground inspections, enabling the machine to independently scan, sense, and explore locations that may be hazardous to miners.

While this is the first time Rajant has talked about this underground solution, it has already been deployed at one mine site, according to Foletti.

“This is basically an enhancement on any fixed solution that is installed underground,” he said, explaining that the high throughput and low latency network benefits open-pit miners have received above ground for many years, is now be translated into underground mines.

While Rajant will continue to service the open-pit sector as it has beforehand, providing the type of robust network solutions it has for more than a decade, its decision to move underground is easy to understand.

For starters, many of the big open pits are reaching the end of their mine lives, with mining engineers now planning for underground operations.

At the same time as this, underground mines either in development or production are expanding operations at a pace that makes it hard and expensive for fixed or conventional wireless network solutions to keep up with.

Rajant explains: “Underground mines and tunnels are some of the most challenging environments in which to deploy network systems. Connectivity and throughput demands are high, but circular ramps and declines, stopes, and mine layout place limitations on how far wireless signals can travel.

“Many mines, therefore, depend on fibre to achieve reliable underground communications, but installing fibre in active drives, panels and declines is difficult to schedule and can create operational and maintenance nightmares.”

In addition, development plus drill and blast areas can rarely support fibre infrastructure. “It is not uncommon for trucks to accidentally catch and rip down sections of fibre and when that happens connectivity across the entire underground mine can be lost,” Rajant said.

In Rajant’s Wireless Mesh solution, BreadCrumb nodes act independently of each other. This means if one node is damaged or has an issue, the system continues to operate by using another communication route. In addition, the underground solution boasts the highest data throughput on the market, according to Foletti; latency is less than a millisecond, he added. Both features will become even more important as the industry continues its transition to automation.

Smith and Foletti said the company chose AIMEX 2019 and the Australian market to launch this solution as the company already has 35 installations on surface in Australia, at operations owned by some major mining companies, such as Anglo American. Anglo, in fact, is standardising all its global operations with Rajant Wireless Mesh network technology, according to Smith.

The Rajant team is confident these companies and others will see there is a strong investment case for introducing Wireless Mesh underground, too.

In addition to gaining traction with mining companies, Smith and Foletti said Rajant had been making inroads with equipment manufacturers, fleet management providers and other service providers in the mining ecosystem.

Smith mentioned Wabtec (now GE Wabtec) had made an investment in the company as it looked to incorporate its wireless communications technology into its rail systems, while Japanese conglomerate Mitsui had created a strategic partnership looking to rollout Rajant’s technology across several of its portfolio companies.

Despite the introduction of LTE and 5G technology to the underground environment, Smith and Foletti believe there is still a business case for Rajant’s Wireless Mesh technology.

As Foletti said, “If they [the mining operation] move[s], that’s where Rajant comes in.”

This is likely to see the communications infrastructure installed alongside other technologies in the future such as LTE, fibre and 5G in rapidly expanding mining areas such as development and production.

Mobile Mark connects up with the mining industry

Wi-Fi, cellular and GPS antennas play a vital role in bringing wireless coverage to the remote areas of mines both above and below ground.

With operations taking place in difficult and remote environments, a reliable and effective communication system is an essential requirement to ensure safety and allow uninterrupted communication during routine mining processes.

Why is wireless required in mines?

Safety
Mining work can often take place hundreds of metres below surface so, when disasters occur, the ability to communicate with trapped miners is crucial. For this and other reasons, a rugged communication system that can operate through multiple layers of rock and earth is required.

Durable dependability
Wireless communication involves transmission of various types of data. A wireless system of communication is indispensable in mines as wired systems are often unable to withstand disasters. Wired systems fail when connectivity is a must: for instance, in case of a roof fall, fire outbreak, explosion, power or battery failure.

The modern wireless technology provides the perfect solution to this problem because wireless solutions:

  • Are reliable;
  • Reach inaccessible areas;
  • Work during crisis situations;
  • Work over long distances;
  • Increase productivity;
  • Reduce operational costs, and;
  • Can be installed at a low cost.

From exploration to extraction delivery, wireless technology has become an integral part of the process to improve productivity, reduce costs and enhance safety.

Applications range from voice and data communications to fleet management and remote video surveillance. Wireless system designers serving the mining sector are called upon to build networks that offer continuous and balanced coverage.

Mobile Mark is a leader in the innovation of Wi-Fi, cellular and GPS antennas in the mining industry, according to the company.

Its specialised product lines include:
– Exploration;
– Infrastructure;
– Underground wireless and asset tracking;
– Vehicle control and fleet tracking, and;
– Remote monitoring and video surveillance.

Sandvik and Nokia team up to offer miners LTE and 5G networks

Sandvik has signed an agreement with Nokia to further develop solutions for private LTE (Long Term Evolution) and 5G technology, continuing its focus on IoT solutions for the mining industry.

The Nokia Digital Automation Cloud (NDAC) platform offers pervasive connectivity enabling advanced applications and will initially be implemented and tested in the Sandvik test mine in Tampere, Finland, Sandvik said.

“Sandvik’s decades-long work in automation has grown to include robust data analytics and process optimisation offerings, where connectivity and local computing power are crucial. Applications requiring high capacity and low latency are becoming increasingly important,” the company said.

“Private LTE networks bring reliable and secure high capacity, low latency and wide coverage mobile broadband to serve mission and business critical industrial connectivity needs and offer a variety of terminals, sensors and other devices,” Sandvik added.

The Nokia digital automation platform will operate both underground and in open-pit mines and offers a flexible connectivity platform for testing and developing Sandvik technology, according to Sandvik. “This network enables operation of autonomous vehicles, real-time monitoring of underground and outdoor premises to keep people and equipment safe, remote diagnostics and predictive maintenance, as well as asset management, control and authentication,” the company said.

Riku Pulli, Vice President, Automation, Sandvik Mining and Rock Technology, said: “Our cooperation with Nokia is another important part of our strategy to develop open, interoperable solutions for future mining needs. Enhanced connectivity is critical for smarter and safer underground operations, and we’re proud to work with Nokia to develop these enhanced connectivity options for our test mine and mining industry going forward.”

Stephan Litjens, General Manager, Nokia Digital Automation, said: ”Pairing Sandvik solutions with 5G-ready NDAC architecture has proven to be an excellent match. We are truly motivated to continue collaborating to develop technology that meets the requirements of the often-harsh conditions they operate in – be it moist, hot, cold, and/or dusty.”

Sandvik’s Pulli concluded: “Sandvik is a leader in mine automation and digitalisation, and Nokia offers leading technology in wireless connectivity. Together, we create innovative solutions for mining customers.”

Recently Agnico Eagle Mines, which is pilot testing automated mining using the Sandvik AutoMine system at its La Ronde Zone 5 mine, confirmed it would install an LTE network at the operation in Quebec, Canada.