Tag Archives: Jan Kwak

Hatch identifies opportunities to cut Australian tailings generation by as much as 30%

A new report from multi-disciplinary engineering, operational and development project, Hatch, estimates Australia’s mining waste can be reduced by 30% using already available technologies.

One of the biggest challenges currently facing the mining industry is managing the volume of tailings generated as minerals mining ramps up to meet the demands of the transition to renewable energy.

Undertaking an in-depth analysis to identify the technologies required to reduce or eliminate tailings of six key commodities (copper, gold, nickel, iron ore, coal and bauxite), Hatch investigated how tailings production would be impacted by applying the key technologies ‘themes’: advanced geometallurgy, ore sorting, advanced sensing and particle sorting, in-situ extraction, and preferential fracturing.

The company’s analysis revealed that technologies available today could reduce tailings by 20-30%, also identifying that, in the next 10-20 years, the integration of these technologies in future projects or expansions could provide an opportunity to reduce tailings by more than 50%.

Managing Director of Australia and Asia at Hatch, Jan Kwak (pictured), says the challenge of reducing tailings is a complex effort that is best solved utilising the innovative capacity of the entire mining supply chain.

“A balanced spread of researchers, METS (mining equipment, technology and services) companies, and operators in the mining industry are actively commercialising technologies,” he said. “Half (50%) of stakeholders identified are METS companies, whose core business is the supply of equipment and services of these technologies, indicating commercialisation is underway. This group was also present across the technologies that our analysis has shown to have higher TRLs (Technology Readiness Levels).”

The TRL ranking system measures the maturity of technologies, whereby Hatch graded technologies from zero (idea stage) to nine (commercial application).

For in-situ mining and preferential fracturing technology themes, there is a larger representation of research organisations and partnerships. This suggests collaboration is required to advance technological development, according to Hatch.

“It is vital that these stakeholders are highly engaged in the tailings reduction challenge in order to achieve the greatest cut through and introduce real change and advancement in the reduction of tailings, which will be needed to support the increase in mining activity while meeting emissions reduction targets,” added Kwak.

Hatch to commercialise CRC ORE’s Grade Engineering services

CRC ORE says it has taken an exciting step forward with Hatch, signing a deal that allows the multidisciplinary management, engineering and development consultancy to commercialise its Grade Engineering® Consulting Services.

Developed by the Brisbane-based Cooperative Research Centre for Optimising Resource Extraction (CRC ORE), Grade Engineering enables miners to reduce their energy, water and waste signatures while enhancing the productivity and profitability of their operations, according to CRC ORE.

It is an integrated approach to coarse rejection that matches a suite of separation technologies to ore specific characteristics and compares the net value of rejecting low value components in current feed streams with existing mine plans as part of a system-view.

Grade Engineering makes it possible to more efficiently treat lower grade ores and waste to extract valuable minerals, significantly increasing the life of mines and reducing their environmental footprint.

Achievable outcomes for mines, when deploying Grade Engineering at production scale, include significantly improved return on investment and lower capital intensity, according to CRC ORE.

BHP recently engaged CRC ORE and the Grade Engineering solution at its Olympic Dam mine, in South Australia, a location where the mine is actively examining bulk ore sensing and sorting opportunities.

“As Hatch adopts Grade Engineering and extends its reach into the mining industry, the value of such outcomes will increase for operations, clients and communities globally,” it added.

CRC ORE Chief Executive Officer, Dr Ben Adair (pictured signing the agreement on the left), said: “Hatch is a valued a long-term participant in CRC ORE and has actively championed Grade Engineering and its benefits to the industry. As a CRC ORE innovation, we are pleased that Grade Engineering will continue to be delivered by such a capable and engaged team.”

Dr Adair added: “At CRC ORE, our goal has been to develop our solutions to the highest possible standard and then ensure these are then managed by the most capable practitioners to take them to industry. Hatch is the perfect partner to ensure the long-term future of Grade Engineering.”

Under the terms of the commercialisation arrangement, Hatch will use Grade Engineering Intellectual Property for its consulting services.

Hatch Managing Director Australia and Asia, Jan Kwak (pictured signing the agreement on the right), said it was an honour to provide Grade Engineering consulting services.

“Being able to offer Grade Engineering as service is an exciting and positive step forward for Hatch and the mining industry,” Kwak said. “Grade Engineering enables miners to reduce their energy, water and waste signatures while enhancing the productivity and profitability of their operations.

“It also brings us a step closer to our vision for process intensification.”

The Grade Engineering team at Hatch will be headed by Dr Sevda Dehkhoda who has been working closely with CRC ORE since 2019.

“We look forward to continuing the legacy of CRC ORE by enabling the mining industry to intensify operational performance and minimise environmental footprint of the process by refining less waste,” Dr Dehkhoda said. “Adopting Grade Engineering into Hatch’s end-to-end value chain optimisation service offering strengthens Hatch’s position and its commitment to making positive change for mining operations and their communities.”

To facilitate the transition, CRC ORE’s Grade Engineering team will relocate to Hatch’s Brisbane office, supporting Hatch with current and potential users of Grade Engineering.