Tag Archives: light vehicles

Toyota Australia and BHP strengthen decarbonisation partnership

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Toyota Australia and BHP have strengthened their relationship, aimed at enhancing safety and decarbonisation measures within BHP’s Australian operations. This collaboration, solidified today through the signing of a Memorandum of Understanding (MoU), represents a significant milestone in the ongoing relationship between the two industry-leading brands.

Back in 2021, Toyota Australia announced a local electric-vehicle pilot trial with BHP, with the small-scale trial involving a LandCruiser 70 Series single-cab ute that had been converted to a battery-electric vehicle by Toyota Australia’s Product Planning and Development division in Port Melbourne.

A primary objective of this latest collaboration between the two companies is to work together across safety, engineering and product development teams focused on safety in light vehicles design and future state technologies and challenges.

Furthermore, the collaboration is designed to support BHP with its objective to reduce greenhouse gas emissions by 30% by 2030. By leveraging the combined expertise of Toyota and BHP, both companies are committed to BHP achieving this important target, BHP says.

This initiative showcases both brands’ commitment to embracing solutions for lowering vehicle operation emissions.

President and CEO of Toyota Australia, Matthew Callachor, said: “BHP is a key player in Australia’s export industry, and Toyota Australia is delighted to announce this collaboration which is designed to enhance safety measures at BHP’s Australian work sites and reduce vehicle operation and other CO2 emissions on BHP sites.”

Through this MoU, BHP will gain access to the knowledge and resources of Toyota’s expert engineering teams across Australia and globally and aims to support BHP in realising its broader decarbonisation goals.

The two companies will also collaborate on a decarbonisation journey map that will look at a range of options and alternative technologies to develop a comprehensive strategy that aims to achieve agreed targets, according to BHP.

BHP President Australia, Geraldine Slattery, said: “At the heart of our efforts to decarbonise our operations is an ambition to electrify our fleet of 5,000 light vehicles in Australia. Collaborating with leading suppliers like Toyota shows our clear commitment to developing shared solutions for a safer and more sustainable future.”

BHP Group Procurement Officer, James Agar, added: “Combining our engineering expertise and resources with Toyota is a terrific example of the approach we are taking with major suppliers to develop new technologies that will improve our safety and sustainability. It’s an exciting project and there’s plenty of work to do, but we’re up for the challenge and we look forward to seeing what we can do together.”

Once completed, the capabilities developed through the partnership are expected to provide a blue-print for other organisations seeking to safely electrify their light-vehicle fleets and contribute to decarbonisation, BHP says.

Record Rokion battery-electric vehicle order set for Torex Gold’s Media Luna

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Torex Gold’s Media Luna project in Mexico has been behind a surge of battery-electric vehicle contract activity of late, with the latest recipient being Saskatoon-based Rokion.

The gold mining company has ordered a 28-strong fleet of BEVs from Rokion, set to start being delivered at the back end of the year.

These vehicles will be crucial in providing zero emission and effective personnel transport and production support functions at the project, which is set to extend the life of mine of its El Limón Guajes (ELG) Complex through at least 2033.

Media Luna is located 7 km south of the existing ELG Complex comprised of the El Limón, Guajes and El Limón Sur open pits, El Limón Guajes underground mine, plus the processing plant and related infrastructure. It is an underground deposit primarily containing gold, copper and silver mineralisation, separated from the ELG Complex by the Balsas River.

The underground mine is designed for an average production capacity of 7,500 t/d, predominately using a mining method of longhole stoping with paste backfill, supplemented by mechanised cut and fill stoping where appropriate. It will be a fully mechanised operation with the primary access to the mine via the Guajes Tunnel, which, itself, will have a length of approximately 6.5 km, creating an underground connection between the ELG Complex and the Media Luna mine. The ELG site will continue to serve as the base of mine operations, with all production levels accessible from the internal mine ramp.

Torex expects to bring Media Luna into commercial production in early 2025, ramping up to 7,500 t/d by 2027 and creating one of Mexico’s largest underground mines. It contains reserves of approximately 2.1 Moz gold, 18.9 Moz silver and 444 Mlb copper.

As of March 31, 2023, physical progress on the project was approximately 24%, according to Torex, with detailed engineering, procurement activities, underground development and surface construction advancing. The project continued to track to overall schedule and budget, the company noted.

Equipment deliveries will be key in advancing the project in line with the schedule and, earlier this year, both Sandvik Mining and Rock Solutions and MacLean announced sizeable equipment orders – both battery- and diesel-powered – related to the mine’s development and production phases.

Now, IM can reveal that Torex has also sealed an agreement with Rokion.

Rokion are to supply 27 of its battery-powered utility trucks to the operation along with one R700 forklift – the latter representing the company’s first order for a battery-powered forklift.

According to Rokion, these trucks can navigate mine sites with 20% grade at a full gross vehicle weight and full speed while traveling more than 70 km per charge. This is more than enough to get through a full shift without charging. And, while availability is a key selling point, Rokion says its battery-powered vehicles have been designed for simple and easy maintenance. The modularity of the components are “ideal for remote mining locations where the priority is to have dedicated service personnel with expertise in production mining equipment”.

When it comes to vehicle specifics, Rokion outlined that Torex would receive 10 R200 battery-powered trucks – configured to carry up to five passengers – two R200 trucks set up as two-passenger surveyor utility vehicles, two R200 two-person “6×6 Surveyor” utility vehicles and four R200 two-person “6×6 Electrician” utility vehicles. This would be complemented by seven R400 vehicles fitted out to carry 12 passengers – which have four-wheel steering to greatly improve manouevrability, according to Rokion – and two R400s equipped for three passengers able to carry out mechanic duties.

The Rokion order from Torex for Media Luna includes 16 of the company’s R200 battery-electric vehicles

Gertjan Bekkers, Vice-President, Mines Technical Services with Torex, said: “Our light-vehicle fleet will be used to drive fairly significant distances between our work sites on every shift, so the flexibility and range of these vehicles were key considerations for Torex during the procurement phase. The tunnel connecting Media Luna with ELG is like our horizontal shaft, connecting to the internal ramp of the Media Luna mine. Of course, we’ve also carefully considered equipment reliability and we were particularly impressed by the enhancements that Rokion has made to their portfolio since entering the underground hard-rock mining market.”

Kipp Sakundiak, CEO of Rokion, said the two companies have struck up a very important partnership over the last year or so when the engagement began.

“After getting to know the team at Torex, we are excited about the opportunities,” he told IM. “It is a good thing when you have a vendor-supplier relationship whereby both companies share similar values.”

Deliveries of the vehicles will start in October, with the full fleet set to be in place in 2025, according to Sakundiak.

BHP reduces vehicle ‘events’, hazards at Yandi iron ore mine with the help of MSD

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A BHP-developed system is harnessing data from a range of existing safety systems to improve safety in light vehicles (LV) and surface mobile equipment (SME) at its Western Australia Iron Ore (WAIO) mine sites, the miner says.

The Magnet Safety Dashboard (MSD) uses existing operator and equipment monitoring systems to quickly identify potential behaviours or job factors that might increase the likelihood of safety events occurring (‘at risk’ scenarios).

BHP explains: “Operations have historically used different hardware and software systems in isolation. MSD was developed to address integration potential between existing systems providing population-sized data sets on driver/operator behaviour.”

Events and hazards associated with LVs and SME can occur frequently at BHP, so the ability to quickly understand and influence human and job factors, which could contribute to safe outcomes, supports leaders to manage risk more holistically.

MSD harnesses a range of data from collision avoidance, distraction and alertness monitoring and fleet management systems, including location, speed, acceleration, braking and cornering. All selected information is monitored and assessed from a central location, which allows immediate access for relevant employees and medium-to long-term trend analysis, the company claims.

Over 800,000 metrics from more than 20,000 devices, using 300 instances of 60-plus data points, are collected.

Leaders are alerted if hardware, software and network controls are not operating as expected, while team members are alerted if acute intervention is required (where it is possible to achieve).

The system has also created efficient ways to record and display recommended response actions where chronic patterns are present, according to the company.

This accurate and timely notification of driver behaviour events, trends and hot spots requiring improvement has increased awareness and, in the Yandi iron ore mine site, resulted in reductions to the frequency of fatigue, distraction, error and non-compliance events, BHP says.

The Magnet Safety Dashboard program at Yandi Mine Site’s has contributed to a 58% reduction in overall reported vehicle events (December 2020 to April 2021) and a 70% reduction in reported speeding events (October 2020 to April 2021).

Following the program’s positive results and learning at the Yandi mine site, an MSD pilot will be implemented across all WAIO mine sites, BHP says.

Onsite Rental Group seals Rio Tinto Iron Ore equipment contract

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Rio Tinto says it has awarded a contract worth close to A$30 million ($21 million) to Onsite Rental Group to provide ancillary and light mobile equipment (LME) over the next three years to the iron ore division’s Pilbara mines and Coastal operations.

Onsite is established in the Pilbara and will provide on the ground support through its offices in Karratha, Tom Price, Newman and Port Hedland, as well as its office in Perth, Rio said.

“The equipment will support maintenance activities across Rio Tinto Iron Ore’s Pilbara mines and Coastal operations and includes access platforms, telehandlers, lighting towers and generators,” the miner added.

Onsite has committed to provide local employment opportunities, boost indigenous engagement, deliver apprenticeships and training, as well as establish diversity programs, according to Rio.

Rio Tinto Iron Ore Managing Director Supply Chain Services, Ivan Vella, said: “Rio Tinto’s procurement practices, and those of our contractors, play a significant role in the creation of sustainable and resilient communities, including job opportunities for local people, which ultimately benefits the communities where we operate.”

Onsite Rental Group Managing Director, Mike Foureur, said the company plans to increase local employment, particularly for service technicians based out of Newman and Tom Price, to service this contract.

“We will work closely with Rio Tinto to align, commit and grow local content and indigenous participation through partnering and supplier opportunities within the Pilbara region,” he said.