Tag Archives: METS

SIMPEC awarded significant Cloudbreak crusher contract from Fortescue

SIMPEC’s relationship with Fortescue Metals Group continues to strengthen, with the engineering contractor set to replace two Metso Outotec Nordberg® C160 jaw crushers at the miner’s Cloudbreak iron ore operation in the Pilbara of Western Australia.

The WestStar Industrial Ltd subsidiary’s new contract for the Hopper 5 Jaw Crusher Replacement project is the first win directly from Fortescue but is far from the first time the company has stepped on site at one of its mines. SIMPEC has previously carried out work on its operations after being subcontracted by the likes of Central Systems, Energy Power Systems, ATCO and others.

The scope of the jaw crusher contract includes removal of all structural and mechanical items required to access the jaw crushers, followed by reinstatement on completion of the change out. It also includes maintenance works and modifications to the existing Hopper 5 hoppers, chutes and screens, SIMPEC said.

Worth A$2.1 million ($1.6 million), the vertical contract has commenced immediately, with works expected to be completed in April.

SIMPEC Managing Director, Mark Dimasi, said: “It has been a long-term goal of SIMPEC to work directly for Fortescue and to break into the field of sustaining capital works. By building our sustaining capital portfolio, SIMPEC aims to achieve a more stable cash flow as well as provide continuity for our workforce.

“This is a very proud moment for the team, and we look forward to successful completion of this project and what we hope will be a long-term relationship with Fortescue.”

SIMPEC to help Central Systems with Fortescue Solomon Hub work

SIMPEC is to supply and install the electrical, instrumentation and communication works for the Solomon Central Facilities Workshop Yard at Fortescue Metals Group’s Solomon Hub iron ore operations in the Pilbara of Western Australia.

The contract, awarded by Central Systems, is valued at A$7 million ($5.4 million), according to SIMPEC, WestStar Industrial’s engineering contractor business. Work has commenced immediately.

FMG Solomon Pty Ltd, a subsidiary of Fortescue, is developing the Solomon Central Facilities Workshop Yard, which involves consolidating various workshops, facilities and other non-process infrastructure into a centralised location. Central Systems was awarded the A$57.5 million design and construct contract for the Central Facilities (picture courtesy of Central Systems) back in October, and SIMPEC will be working with the company on site to supply and install the electrical, instrumentation and communication works for these facilities.

This award, SIMPEC’s first from Central Systems, builds on the portfolio of non-process infrastructure work packages successfully undertaken by SIMPEC across Western Australia and Sydney, New South Wales, the company said.

SIMPEC Managing Director, Mark Dimasi, noted: “To be part of this new development in the non-process infrastructure space on a Fortescue Metals Group project is very rewarding for the team. This large project allows SIMPEC to showcase its true electrical and instrumentation capabilities.”

Fortescue’s Solomon Hub is in the Hamersley Ranges and comprises the Firetail and Kings Valley mines, which together have a production capacity of 75 Mt/y. At the hub, higher iron grade, low cost Firetail ore is blended with low phosphorous Chichester ore to create the company’s Fortescue Blend.

Swift Media wins more business from Western Australia mines

Swift Media Ltd says it has secured two new technology, entertainment and support contracts with Atlas Iron and a contract extension from AngloGold Ashanti, both in Western Australia.

The specialist technology company which delivers entertainment, communications and advertising to remote locations such as mine sites, has booked A$2 million ($1.56 million) in total contract value from its latest pacts, which also includes a contract extension with LNG focused Inpex Operations.

The Atlas Iron contracts at Miralga Creek and Sanjiv Ridge, in Western Australia, will see Swift provide its On Demand communication and entertainment platform and ongoing support for a 36-month term, plus Wi-Fi internet, fibre works, GPON network replacement, and data cabling for the Miralga Creek Village starting in March.

Swift has also extended its AngloGold contract, thought to be at Tropicana, which will see it supply in-room entertainment and ongoing support in 1,042 rooms for 11 months starting February 2021.

Fortescue employs SRG Global for maintenance and shutdown services

SRG Global has been awarded a five-year term contract from Fortescue Metals Group to initially provide rope access and electrical maintenance requirements across the company’s mine, rail and port locations throughout Western Australia.

The A$150 million ($117 million) term contract, which has already commenced, is a Master Agreement for Maintenance and Shutdown Services, the company said.

Locations for SRG’s work include the Christmas Creek (pictured), Cloudbreak, Firetail, Kings Valley and Eliwana mine sites, along with its supporting rail and port infrastructure.

SRG Global Managing Director, David Macgeorge, said: “We are delighted to be selected as a key partner to FMG and to provide critical maintenance and shutdown services across their Pilbara operations for the next five years. This is another significant step forward in our strategy to build a portfolio of annuity earnings, with quality clients, to deliver long-term sustainable growth.”

Yancoal’s Moult to talk up METS supplier relationships at Austmine 2021

The Austmine 2021: Harnessing Intelligence Mining Innovation Conference & Exhibition is set to open the stage to a host of high-calibre guest speakers, including Yancoal’s recently appointed CEO, David Moult.

Moult, who took on the role of CEO at Yancoal in March 2020 as COVID-19 entered Australia’s shores, has successfully navigated Yancoal through a tumultuous year, the event organisers said.

“Disruption is not new to the coal industry, though it was during the pandemic that the company’s innovation, resilience and ability to rapidly adapt came to the forefront,” they said.

Moult said the coal industry has been through many cycles for different reasons, which is what makes the industry competitive, entrepreneurial, responsive and resilient.

“Of course, no one could have anticipated the extent and impact of the COVID-19 pandemic this year, and the ramifications are far-reaching and ongoing,” Moult said. “At Yancoal, the way to survive the level of volatility the pandemic created was to be at the right end of the cost curve. Our portfolio of low-cost assets and a good workforce also gave our company the strength to survive, and it will continue to do so in the future.”

Despite a year of turmoil which has seen some companies fold, Yancoal is well positioned for ongoing growth, the event organisers said.

Moult said: “We will continue obtaining acquisitions – though with a focus on value not volume accretion. We will also expand and extend our existing projects – such as the Moolarben and Mount Thorley Warkworth mines where we’ve already identified additional production capacity.”

Yancoal’s values of Innovation, People, Safety, Integrity and Excellence, has been a standout in the heart of its people and business as the year has unfolded, Moult says.

“Whether it was working from home or installing thermal imaging to monitor worker health at mine sites, everyone worked together to implement work practices and measures to mitigate COVID related risks.

“It was through the ideas of our people that Yancoal was able to drive innovation, satisfy customers and create value for shareholders. It was a direct result of their work that we experienced minimal disruption to our operations and succeeded to meet our operational targets.

“With everyone’s efforts, by September we had achieved a reduction in our unit cost to A$60 ($46) a tonne and still made our financial targets. That’s an impressive result at a time when inflation was stagnant and some parts of the industry were at a standstill.”

Yancoal employs 4,000 workers across its 11 sites in regional areas across Queensland, Western Australia and New South Wales.

“These regions are home to our employees, our suppliers and service providers, as well as their families and friends,” Moult said. “It is critical that these communities thrive and are provided every possible opportunity to reach their full potential.

“Our mandate of safety, security and wellbeing is not only about our people on site – it extends to their families and the communities in which they belong.”

Yancoal has invested A$1.6 million into 177 local initiatives in 2019 to support the local communities in which it operates, the event organisers said. It has continuously explored new ways of undertaking routine processes to improve efficiency and safety on the modern mine site.

“At our Moolarben Underground Mine, in New South Wales, we elevated levels of automation for longwall mining as well as established new continuous miner, coal clearance, pumping and conveyor systems. At Cameby Downs Mine in Queensland, we trialled the automation of dozer-push operations.”

Moult also attributes Yancoal’s success in 2020 to its relationships with mining, equipment, technology and services (METS) suppliers, and he has some advice for new suppliers entering the marketplace.

“Premium METS suppliers are collaborative, flexible and innovative,” Moult explains. “During the pandemic, our suppliers exhibited a ‘no surprises’ mindset. This approach allowed us to work together closely to address supply challenges as they arose.

“For new METS suppliers it’s a valuable learning to consider when talking to decision makers. Suppliers need to clearly set out their value proposition and how they offer efficiency and cost perspectives that practically align to how a company does business, whether that’s in procurement or in another area.”

Last year alone, Yancoal assets produced 52.1 Mt of saleable coal for international markets.

Moult said: “Coal is a vital part of a robust energy mix and essential for developing economies. While the percentage share of coal in the mix may lessen as new energy sources reach a maturity in the marketplace, the demand and volume of coal will remain strong across the globe.”

Moult will be speaking at the Austmine 2021: Harnessing Intelligence Mining Innovation Conference and Exhibition, which will take place from May 25-27, 2021, at the Perth Convention and Exhibition Centre, in Western Australia.

Held every two years, the Austmine Conference features more than 50 mining innovation and technology experts across a two-day conference program and interactive pre-conference workshops. The event includes a series of educational and networking opportunities, including a trade exhibition featuring live demonstrations, the collaborative Ideas Exchange, Meet the Miners and the Austmine Industry Leaders’ Dinner and Awards.

For more information visit: www.austmineconference.com.au

International Mining is a media sponsor of Austmine 2021

Civmec extends Pilbara stay with more iron ore agreements

Civmec Ltd has won multiple new contracts for its maintenance, manufacturing and construction divisions with a combined value of over A$100 million ($77 million).

Among these awards is a three-year contract for the maintenance division with Alcoa of Australia Ltd to provide calciner maintenance, major overhaul and repair services, including scaffolding, mechanical, refractory and electrical services at its Kwinana, Pinjarra, and Wagerup refineries. These plants contain 17 calciner units, two liquor burners and five regenerative thermal oxidisers.

The manufacturing division is celebrating minerals and metals sectors contracts in the Pilbara of Western Australia.

Among these is an agreement for Civmec to supply, manufacture, trial assemble and deliver four main train load-out bin modules for the BHP-owned Jimblebar iron project. The company will also supply, fabricate, surface treat and modularise shuttle trusses, conveyor trusses, platework and stick steel for the Rio Tinto-owned Gudai-Darri iron ore project, also in the Pilbara.

Still in the Australia iron ore hub, Civmec’s construction division is set to complete a civil package, including detailed earthworks, concrete placement, cabling and pipework for a Roy Hill de-bottlenecking project, as well as the delivery of a fixed plant workshop for Rio Tinto’s Mesa A project, where the group is already undertaking other structural, mechanical, piping, electrical and instrumentation work.

Alltype Engineering gassed up in Western Australia

WestStar Industrial’s engineering construction contracting business, Alltype Engineering, has been awarded contracts to a total value of circa-A$8 million ($6 million) across multiple clients and projects, including A$5 million of contracts in gas transmission.

APA Group has contracted Alltype to deliver multiple gas offtake and metering facility projects throughout the Midwest region of Western Australia. These turnkey multidiscipline projects involve civil, structural, mechanical, piping, electrical and instrumentation scopes, both workshop and site, with remote area working conditions and logistics and eight off-workshop fabricated gas skids to be completed off site.

Included in the projects are a gas lateral offtake and metering station for the Beyondie sulphate of potash project (pictured), a gas lateral offtake and metering project for the Lakeway SO4 potash project, and gas lateral offtake and metering work for Capricorn Metals’ Karlawinda gold project.

WestStar is also scheduled to build a gas lateral metering station for Primero Group at the Kalium Lakes potash project.

WestStar said: “These newly awarded contracts for Alltype continue to demonstrate its strength and reliability in working successfully with APA and the Australian gas industry, including both upstream and downstream projects.

“Furthermore, having fabricated, assembled and FAT tested over 20 modularised gas skid process packages in the last two years, Alltype continue to leverage off this experience and knowhow to fast track aggressive timeline projects with full supply chain control.”

Alltype has commenced the works for APA Group, which are planned to be completed by the March quarter of 2021.

In addition to this work, Alltype says it was awarded its first contract from Newmont at the Boddington gold mine, also in Western Australia. This contract had an aggressive timeline for completion of urgent fabricated plate and piping componentry for a shutdown, which was achieved. The balance of works is in the process of being completed, it noted.

Still in Western Australia, Alltype says it continues to provide goods and services for the three major iron ore developments in the Pilbara, being BHP South Flank, Rio Tinto Gudai-Darri and FMG’s majority-owned Iron Bridge project.

Civmec captures another contract at BMA’s Hay Point coal terminal

Civmec Ltd has been awarded a contract to manufacture wharf girders and associated structures for the development of port infrastructure at the Hay Point loading port, owned by BHP Mitsubishi Alliance (BMA), in central Queensland, Australia.

The BMA agreement will see Civmec make over 13,500 t of these girders and associated structures, with procurement and shop detailing activities commencing immediately and fabrication starting in the June quarter.

Loadout onto Heavy Lift Vessels is scheduled to start in early 2022, with the last vessel planned for load out in the June quarter of 2022. The project will employ over 350 people during fabrication and assembly at the company’s Henderson facility, in Western Australia.

BMA has already engaged Civmec to fabricate, modularise and commission the 1,800 t SL2A ship loader using pre-contract capital ahead of a large infrastructure replacement project at Hay Point.

Civmec’s Chief Executive Officer, Patrick Tallon, said: “The award for the Hay Point port infrastructure work is the second significant package of works that we have been trusted to deliver for this port upgrade. We look forward to delivering a high-quality product to McConnell Dowell to allow them to have a seamless installation at the site location and welcome the opportunity to work alongside all stakeholders on this project.”

These works are part of the Shiploader 2 and Berth 2 Replacement (SABR) project at Hay Point, which McConnell Dowell is heading up. The SABR project scope encompasses replacement of one of the three berths and shiploaders at the terminal.

FQM awards Ravensthorpe nickel E&I package to SIMPEC

SIMPEC says it has been contracted by First Quantum Minerals (FQM) to deliver an electrical and instrumentation (E&I) package at the Ravensthorpe nickel operations’ Shoemaker-Levy project, in Western Australia.

This material, newly awarded contract is SIMPEC’s first with FQM, the company said.

The contract scope is for the E&I portion of work for Shoemaker-Levy, with the value expected to be around A$9 million ($6.8 million).

The works are planned to commence immediately and be completed by mid-2021, the WestStar Industrial subsidiary says.

With FQM restarting Ravensthorpe in early 2020, it has been expanding into a second stage nickel laterite deposit, Shoemaker-Levy, to provide the operation with a long-term life of around 30 years.

Civmec tops up Iron Bridge work with new on-site contract

Civmec Ltd has confirmed approximately A$140 million ($105 million) in new contracts, with one of these a new agreement to deliver on-site structural, mechanical, piping and electrical works for the Iron Bridge magnetite project, in Western Australia.

The Iron Bridge contract will be delivered through the Minerals and Metals Division, while the other heavy engineering manufacturing projects will be delivered from Civmec’s expanded fabrication facilities.

It includes the installation of the crushing circuit, primary grinding, dry separation, air classification and dry tailings units for the dry plant at the project. Mobilisation will commence in early 2021 and, at peak, the project will employ around 400 people on site.

Iron Bridge is a joint venture between Fortescue Metals Group’s subsidiary FMG Magnetite Pty Ltd and Formosa Steel IB Pty Ltd (IBJV).

Civmec’s Chief Executive Officer, Patrick Tallon, said: “We are delighted to extend our relationship with IBJV with further work awarded on the Iron Bridge magnetite project. We are currently delivering site civil concrete works and have commenced work for the supply of 4,700 t of steel structures and modules for the same project, so this latest award is a very rewarding outcome and aligns well with our multi-discipline capability business model.”

Back in July, Civmec said the Metals and Minerals division had been awarded a standalone civil contract to build the structural concrete components for the dry plant at the IBJV.