Tag Archives: Teck

Teck renews carbon reduction goals with help of AES

Teck Resources, AES Corp and their respective Chile-based affiliates, Compañía Minera Teck Quebrada Blanca SA and AES Gener SA, have entered into a long-term power purchase agreement for the Quebrada Blanca Phase 2 (QB2) copper project in Chile, which will enable the transition to renewable energy for around half the power required for the operation.

Under this arrangement, CMTQB will source 118 MW for Quebrada Blanca Phase 2 from AES Gener’s growing renewable portfolio of wind, solar and hydroelectric energy, in addition to the 21 MW of solar power already contracted from AES Gener. Once effective, more than 50% of QB2’s total operating power needs are expected to be from renewable sources, Teck said.

The transition to renewable power will replace QB2’s previous fossil fuel power sources, avoiding some 800,000 t/y of greenhouse gas emissions. “That is equivalent to the emissions of about 170,000 combustion engine passenger vehicles – equal to permanently parking more than half of all the cars in the City of Vancouver, or all the cars in the Tarapacá Region of Chile where QB2 is located,” Teck said.

The renewable power arrangement will come into effect as early as January 2022 and will run through October 2042. CMTQB’s other arrangements with AES Gener, totaling 122 MW of power, are not impacted, Teck said.

Don Lindsay, President and CEO of Teck, said: “Switching to renewable power for QB2 is part of Teck’s ongoing work to reduce emissions, achieve carbon neutrality across our business and support global action on climate change. This agreement secures reliable, long-term power for our major copper growth project at no additional cost, while helping to reduce our environmental footprint.”

Lindsay said the company would continue to explore further opportunities to increase the use of renewable energy as part of Teck’s ongoing focus on decarbonisation.

Andrés Gluski, President and CEO of AES, said: “We are proud to work with our customers in the transition to a low-carbon energy future. We have a long-term relationship with Teck and are happy to support their evolving energy needs.”

Ricardo Manuel Falú, AES Gener’s Chief Executive Officer, said: “At AES Gener, we are contributing to the mining sector’s goal of being more sustainable while supporting the decarbonisation of the Chilean energy matrix. With our Greentegra strategy and our Coal to Green solution, we enable our customers to become greener and more competitive by replacing coal-based energy sources with renewables.”

The $4.74 billion project is expected to produce 316,000 t/y of copper-equivalent for the first five full years at all-in sustaining costs of $1.38/Ib ($3,043/t). The initial mine life of 28 years uses less than 25% of the current reserve and resource, according to Teck and, based on a $3/Ib average copper price over the life of the mine, QB2 is expected to provide a net present value (8% discount) of $2.43 billion.

In addition to renewable power, QB2 will also feature the first large-scale use of desalinated seawater for mining in the Tarapacá Region of Chile, in place of freshwater use.

The QB2 announcement comes at the same time as Teck announced a goal of becoming carbon neutral across its operations and activities by 2050.

“This objective builds on Teck’s progress on climate action to date, including implementing projects and initiatives to reduce GHG emissions at its operations by 289,000 t since 2011 – the equivalent to taking over 88,000 combustion engine cars off the road – and 81% of Teck’s current total electricity consumption is from renewable energy sources.”

AES is also committed to reducing its carbon intensity by 50% by 2022 and 70% by 2030, compared with a 2016 baseline. Aligned with that goal, AES Gener is leading the decarbonisation efforts in Chile, with the largest amount of renewable energy capacity under construction in that country, according to Teck.

Teck examines solar power options with acquisition of SunMine energy facility in BC

Teck Resources says it has purchased the SunMine solar energy facility in Kimberley, British Columbia, from the City of Kimberley.

SunMine, located on fully reclaimed land at Teck’s former Sullivan Mine site, is a 1.05 MW solar facility that has been operational since 2015. It is the first grid-connected solar facility in the province and the first built on a reclaimed mine site. It also has potential for future expansion, according to Teck.

Don Lindsay, President and CEO of Teck, said: “Our involvement with SunMine is part of our commitment to taking action on climate change, advancing renewable energy development, and supporting the global transition to a low-carbon economy.

“SunMine will help us gain first-hand experience with solar power generation as we advance the use of solar power at other operations.”

Teck has been involved with SunMine from its beginning, having provided the land and site infrastructure for development of the solar facility. Teck’s former Sullivan mine was a major producer of zinc, lead and silver, operating for nearly 100 years before closing in 2001, and close to 1,100 ha of the former mining area has since been reclaimed.

Development of SunMine aligns with Teck’s approach to working with stakeholders to develop post-mining land uses, from wildlife habitat to economic diversification, the company said.

Since 2011, Teck has implemented projects and initiatives to reduce greenhouse gas emissions at its operations by 289,000 t – the equivalent to taking over 88,000 combustion engine cars off the road, according to Teck – and 81% of Teck’s total electricity consumption is from renewable energy sources.

The sale amount is around C$2 million ($1.53 million), equal to the City of Kimberley’s outstanding debt obligation for SunMine, Teck said.

Teck trialling new blasting process to protect water quality in BC, Canada

As part of its commitment to improving water quality in British Columbia’s Elk Valley region, a number of research projects are underway to prevent nitrate from entering the environment and protect water quality in the region.

One source of nitrates is from explosives that interact with water during the blasting process, Teck said. “When this occurs nitrates can leach out of blastholes and enter the natural environment. To stop this from occurring plastic liners are used to prevent explosive materials from coming into contact with water,” the company said.

However, in order to use plastic liners, blast holes have historically needed to be dewatered so that the liner can reach the bottom of the hole and stay there, Teck said. “For blastholes that refill with water, a new approach was required.”

To tackle this problem, Teck undertook a research project to determine how plastic liners could be used in blastholes that naturally refill with water (often called dynamic blastholes). The research project was led by Teck with support from suppliers Maxam, Teck’s explosives provider, and Friesen Plastics, Teck’s liner supplier. Together, various combinations of procedures, liner types/packaging and explosive bulk truck modifications were trialed until a new system was developed.

Teck explained: “The emulsion in a liner system involves using the charging hose on the explosives truck to place the plastic liner in the bottom of a dynamic blasthole. The hole is then loaded with water resistant explosive from the bottom up, both filling the liner and keeping it in place. Once complete, the end result is a lined blasthole with the explosives protected from the water.”

In order for the plastic liner to be effectively placed down the blasthole, a hydraulic arm and funnel were added to the explosive bulk truck hose and the traditional borehole plastic liners had to be compressed into an accordion shape, according to Teck. The hydraulic arm allows for the hose to be placed directly over the blasthole and the funnel removes the wrinkles from the compressed plastic liner as it unfolds and is pushed to the bottom of the hole. “This ensures consistent lining of every blasthole while meeting our needs of durability and functionality,” the company said.

A common problem identified during early tests was the plastic liner being pulled back up the blasthole as the hose was withdrawn.

To address this, a system was developed that applies mineral oil to the bulk truck hose which acts as a lubricant allowing the hose to be withdrawn while keeping the plastic liner and blast material in the hole, Teck said.

“This process has now been successfully field tested on over 400 holes and has proven to be a safe and effective design,” the company said.

This new process is currently being piloted at Teck’s Fording River and Greenhills operations, but the plan is to implement across all of Teck’s steelmaking coal operations in 2019, the company said.

”As a result, every blasthole in the Elk Valley that is operationally accessible will contain a liner that protects both the explosive product and the environment. This will significantly reduce nitrate at source and help to protect water quality.”

GMG members devise mine automation guideline

The likes of Anglo American, BHP, Barrick Gold, Glencore, Newmont, Rio Tinto, Teck and Vale have collaborated on the Global Mining Guidelines Group’s (GMG) latest guideline on automation.

The Guideline for the Implementation of Autonomous Systems in Mining offers a broad view of the implementation of these systems, which are being used more and more frequently due to their potential for making the mining industry safer and more productive, according to GMG.

Christine Erikson, General Manager Improvement and Smart Business at Roy Hill, said the guideline “covers all aspects of operations, including people, safety, technology, engineering, regulatory requirements, business process and organisation models”. She added: “The guideline considers all perspectives in the industry, making it relevant and practical in implementation.”

The guideline provides a framework for mining stakeholders to follow when establishing autonomous mining projects ranging from single autonomous vehicles and hybrid fleets to highly autonomous fleets, GMG said. It offers guidance on how stakeholders should approach autonomous mining and describes common practices.

“More specifically, the publication addresses change management, developing a business case, health and safety and risk management, regulatory engagement, community and social impact, and operational readiness and deployment,” GMG said.

“There has been an incredible level of engagement in this project since its launch last year,” said Andrew Scott, Principal Innovator, Symbiotic Innovations, and GMG Vice-Chair Working Groups, who facilitated many of the workshops. “The industry interest reflects the growing importance and relevance of autonomous systems in mining and the industry’s need for a unified framework for mitigating risks and managing change while maximising the value of autonomy.”

Chirag Sathe, Principal, Risk & Business Analysis Technology at BHP – one of the project co-leaders alongside Glenn Johnson, Senior Mining Engineer, Technology at Teck – said the guideline is relevant even to those who have already embraced autonomy: “I would say that even though some mining companies have implemented autonomy, it hasn’t been a smooth ride and there are a number of lessons learned. This guideline would be a good reference material to everyone to look at various aspects while implementing autonomy. It is not meant to provide answers to every potential issue, but it at least may provide some guidance on what to look for.”

Erikson concurred, saying, “Roy Hill’s involvement has given greater insight into industry learnings that we have considered as part of our own autonomous projects.”

The guideline also promotes cooperation between the involved parties as a means of easing the implementation process, according to GMG. Andy Mulholland, GEOVIA Management Director at Dassault Systèmes, said: “Mining companies will need to rely heavily on their technology partners.” This guideline “sets down a great framework to be able to collaborate”, he added.

Sathe said: “As technology is moving very fast, guideline development also should keep pace with the change.”

As a result, the guideline will be reviewed and updated on a regular basis, according to GMG.

GMG said: “Although implementing autonomous systems creates new challenges, such as changes to the workforce and the workplace, their successful deployment adds definite value, with improved safety and efficiency and lower maintenance costs. As more operations move toward the application of these technologies, this guideline will be an invaluable asset.

Mark O’Brien, Manager, Digital Transformation at CITIC Pacific Mining, said the process of developing the guideline highlighted “just how much there is to factor into deciding whether to implement autonomy, whether you’re ready for it and what the journey is going to look like.

“Having this all captured in a single, well-considered document is a terrific resource.”

Teck’s Kalev Ruberg to become GMG Vice Chair

Global Mining Guidelines Group (GMG) has welcomed Teck Resources’ Vice President of Digital Systems and Chief Information Officer (CIO), Kalev Ruberg, as its new Vice Chair.

He brings extensive experience in information technology and business leadership to the GMG Executive Council, GMG said. He has held the position of CIO with Teck since 2006 and has a strong background in information systems and technology and applied artificial intelligence. Ruberg was appointed Vice President, Digital Systems, in 2017.

Ruberg, who holds a Bachelor of Science and Master of Architecture from the Massachusetts Institute of Technology, will sit on the Executive Council and help shape GMG strategy, the organisation said. As part of his Vice Chair role, he will be on track to become Chair in 2020.

“Teck is a GMG leadership member, and this new partnership reinforces a shared vision for a sustainable future of mining and a shared commitment to bringing industry leaders together to achieve it,” GMG said.

Michelle Ash, GMG Chair, said: “It is wonderful to have Kal join the executive as Vice Chair. In his role with Teck, he has shown his tremendous ability for leadership, strategy and collaboration, all of which he will bring to the role with GMG.”

Ruberg will officially join the GMG Executive Council at the Annual General Meeting on April 30 in Montreal, Quebec, Canada.

Teck’s Babaei joins GMG Artificial Intelligence Working Group

The Global Mining Guidelines Group (GMG) has announced that its Artificial Intelligence (AI) Working Group, launched last November, now has two leaders.

Mohammad Babaei (pictured speaking on the left), Digital Mining Innovation Lead in Digital Operations at Teck, has come on board as a co-leader, joining joins Mark O’Brien, Manager, Digital Transformation at CITIC Pacific Mining, who has been leading the group so far.

GMG said: “The AI Working Group has already seen an incredible level of engagement. With this new team, Babaei in Canada and O’Brien in Australia, the group has leadership in both hemispheres.”

Early on, O’Brien said, the group knew it needed good global representation to reflect both how globally relevant AI is and how rapidly the field is changing. “Part of that meant trying to build good coverage with our leadership to make sure we could keep up and share the load,” he said.

Babaei has worked in a variety of contexts including open-pit mines, consultancies and universities. In his current role at Teck, he guides and supports digital innovations that improve safety, sustainability and productivity, according to GMG. “For example, he led projects applying machine learning in mining and maintenance and developing a unique real-time diggability solution.”

Babaei said: “AI can bring revolution in many streams of mining like mineral exploration, haulage, planning and logistics, safety and maintenance.

“I hope we will be able to promote better understanding of AI within the industry and open doors for collaboration between operators, subject matter experts, academia and other innovators.”

O’Brien said this partnership, and the working group’s collaborative approach, reflects the broader importance of collaboration and openness across the industry.

He said: “When you take a close look at the most exciting things happening in the realm of AI over the past few years, one thing that becomes quickly apparent is the most impactful advances are coming out of collaboration.

“Two leaders will, I hope, be far better than one.”

The AI Working Group has recently launched its first project. “This Foundation for AI in Mining project will provide a unified understanding of the basics of AI in mining that cuts through the hype and clarifies what methods are useful, and for what circumstances they can be applied,” GMG said.

Water quality on the up at Teck’s Elkview coal operations

A new form of water treatment developed through Teck’s water quality research and development programme is proving successful in treating large volumes of water to remove selenium and nitrate, the company said recently.

The saturated rockfill (SRF) facility at Teck’s Elkview coal operations, commissioned a year ago, is now achieving near-complete removal of selenium and nitrate in 10 million litres of mine-affected water per day.

SRFs are a new form of water treatment with the potential to augment or replace traditional treatment technology, according to Teck. They are around one-sixth the capital cost and half the ongoing operating cost of traditional active water treatment technology, the company added.

“The SRF is the result of our ongoing investment in leading-edge research and development to find new and better ways to protect water quality in the Elk Valley,” Robin Sheremeta, Senior Vice President, Coal, said. “Teck is committed to meeting the objectives of the Elk Valley Water Quality Plan, and breakthroughs like the SRF will help us do so as quickly and efficiently as possible.”

The SRF uses naturally-occurring biological processes in water collected in former mining areas to treat and improve water quality. The Elkview SRF was constructed at a total cost of $41 million, and is now exceeding the 7.5 million litres/d capacity of Teck’s West Line Creek Active Water Treatment facility, the company said.

Teck has recently been working on proving out the SRF results at Elkview with the idea of implementing the technology at other operations.