Tag Archives: RCS

Epiroc to deliver automation-ready drill rigs and LHDs to Hummingbird’s Komana mine

Epiroc says it has won a large equipment order for a new underground mine at the Hummingbird Resources-owned Komana mine in southern Mali.

Hummingbird, through its subsidiary Société des Mines de Komana, has selected Epiroc drill rigs and loaders with advanced automation features for the development of a new underground mine at Komana, which is part of Hummingbird’s wider Yanfolila operation. Epiroc is to also provide drilling consumables as part of the agreement.

The equipment is made up of Boomer M2 face drilling rigs; Simba M6 production drilling rigs; and Scooptram ST18 loaders. The loaders will come equipped with Scooptram Automation, which lets an operator control the vehicles tele-remotely from a safe distance.

Additional automation features for the machines include Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Sarah Hoffman, Vice President Sales & Marketing at Epiroc’s Underground division, said: “We look forward to contributing to Hummingbird Resources’ success at their new underground mine, where our machines and first-rate automation solutions will help achieve optimal productivity and safety, and we thank them for placing their trust in Epiroc as their partner of choice.”

Dan Betts, CEO of Hummingbird Resource, added: “With Epiroc’s specialty and experience in underground mining equipment supply, Hummingbird has a partner of choice in the industry. As Epiroc’s equipment arrives on site, we are increasingly progressing our underground mine development at our Yanfolila, Mali operation to underpin the future production pipeline at that asset for the company.”

Epiroc equips 18-t Scooptram ST18 SG with bigger battery capacity, automation capabilities

Epiroc says it has advanced even further on safety, sustainability and productivity goals with the launch of the battery-electric, automation-ready Scooptram ST18 SG.

This 18-t loader is the most powerful loader yet in Epiroc’s growing fleet of battery-electric vehicles.

“By featuring market-leading battery autonomy and a complete battery safety system, Epiroc’s customers can now go the extra mile when it comes to safety, sustainability and productivity in the 18-t loader segment,” the company said.

According to Erik Gert, Global Product Manager – Scooptram at Epiroc’s Underground division, the interest from customers for this new machine has been extensive, with several loader orders already booked.

The very first of these machines will be delivered to Boliden’s developing Rävliden mine in Sweden. This is part of a wider order –  confirmed in June –  which included battery-electric versions of the Boomer face drilling rig and Boltec rock bolting rig to go to the Rävliden, Kristineberg and Renström mine sites in northern Sweden.

“Scooptram ST18 SG is a great fit for their high ambitions regarding sustainability and automation,” Gert said.

Scooptram ST18 SG is the answer to the rising demand for large segment loaders in underground operations as well as the need to reduce greenhouse gases from the mining industry, according to Epiroc. The loader features up to 50% higher installed battery capacity compared with other OEMs, resulting in longer autonomy with fewer stops for charging or battery swapping. The high energy-density battery also comes with both active and passive safety systems.

Gert added: “Compared to using a fossil-fuelled loader with similar capacity, the Scooptram ST18 SG eliminates 365 t of CO2 emissions annually. It also reduced heat, noise, and the need for ventilation – which is crucial as mines become increasingly deeper.”

The Scooptram ST18 SG uses Epiroc’s second-generation battery-electric drivetrain, which, it says, has been proven in field by the Scooptram ST14 SG. This drivetrain, the company says, provides outstanding acceleration, manoeuvrability and responsiveness for the operator.

Sarah Hoffman, VP Sales & Marketing at Epiroc’s Underground division, said: “With the Scooptram ST18 SG, we’re bringing our leading zero-emission technology to large-size underground mines. This is an important step in our ambition to drive the industry forward – to a more sustainable, productive and safer future.”

The Scooptram ST18 SG is part of the Smart and Green series (SG), combining battery-electric driveline with Epiroc’s Rig Control System (RCS). It is prepared for 6th Sense functionality such as automation and remote control.

Epiroc LHDs, trucks and drills set for Kipushi underground project in DRC

Epiroc says it has won a large order from JCHX Mining and Construction Ltd for equipment to be used at the Kipushi underground project in the Democratic Republic of the Congo.

Kipushi is an underground mine that is reopening under the leadership of Kipushi Corporation, a joint venture between Ivanhoe Mines of Canada and Gécamines, a DRC state-owned mining company.

JCHX, a mining contractor, has ordered several Epiroc loaders, mine trucks and drill rigs, including service support, for use at the zinc, copper, germanium and silver mine in the Haut-Katanga, province in southern DRC. After decades of production, the mine closed for care and maintenance in 1994. Construction started last year to re-open the mine, with late 2024 as target to start production. The mine will be powered by clean, renewable hydro-generated electricity, according to the owners.

The equipment order is valued at about $17 milion and was booked in the March quarter of 2023.

“We look forward to supporting JCHX in making operations at the Kipushi mine as safe and productive as possible,” Helena Hedblom, Epiroc’s President and CEO, says.

Sami Niiranen, President of Epiroc’s Underground division, said: “JCHX has been a customer of Epiroc for many years, both in Africa and Europe, and we are pleased to continue delivering innovative solutions that will help to optimise operations at Kipushi.”

JCHX International Division President, Youcheng Wang, added: “From the group headquarters to the front-line team, Epiroc sets the highest priority on this equipment order, also when it comes to on-site technical support.”

The ordered equipment, manufactured in Sweden, includes Scooptram ST14 loaders, Minetruck MT42 haul trucks, and Simba production drill rigs. The Scooptram and Minetruck machines will be equipped with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and with Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Delivery begins shortly and will continue into early 2024.

Epiroc introduces ‘Smart’ and ‘Green’ series to highlight zero-emission and automation benefits

Epiroc has ramped up deliveries of battery-electric vehicles and is now seeing strong results from the field in terms of productivity, CO2 reduction and customer satisfaction, it says.

The “Smart and Green” series is the next step to highlight the benefits of zero-emission technology and automation – together with several strong partnerships and initiatives within the sustainability field, according to Epiroc.

This will see the underground battery-electric range rebranded to the Smart and Green series, broadening the fleet to potentially include other zero-emission technologies in the future, the company said. These battery-powered machines come equipped with Epiroc’s Rig Control System, RCS, which makes them ready for smart functionality such as automation and remote control.

“Mining is an essential part of modern society, and crucial in the shift to fossil-free energy sources,” Sarah Hoffman, VP Sales and Marketing at Epiroc’s Underground division, said. “We want to provide the equipment to mine the required metals and minerals in the most sustainable way possible.

“Our ambition is to produce the world’s greenest machines, all the way from cell level to recycling of the batteries. And with smart functionality added, we can help improve safety, productivity, and machine availability even further.”

At the same time, Epiroc is also introducing the Smart series for its diesel-powered range outfitted with RCS. Just like the electric range, the machines are prepared for additional functionality from Epiroc’s 6th Sense offering. The included machine models will feature new decal designs as well as updated product naming.

The batteries of the electric range are produced together with Northvolt, who is committed to building the world’s greenest batteries, Epiroc says.

“Sourcing of materials is done ethically to secure a supply chain free from corruption of people and planet,” it said. “The high energy-density batteries are certified with international standards and features a built-in multi-layer safety system.”

Other sustainability initiatives include Epiroc’s recently announced partnership with Swedish steelmaker SSAB to secure fossil-free steel for use in the production of Epiroc’s mining equipment. The partnership with SSAB fits well with Epiroc’s ambitious sustainability goals for 2030, which includes halving its CO2e emissions.

In 2021, Epiroc received validation from the Science Based Targets initiative (SBTi) for its targets to reduce emissions in own operations as well as our customers’ operations where Epiroc equipment is being operated. The SBTi validated Epiroc’s climate targets as being in line with keeping global warming at a maximum 1.5°C, consistent with the latest climate science and the goal of the Paris Climate Agreement.

By 2025, Epiroc aims to offer a complete range of emission-free underground products.

Epiroc to supply loaders, drills and bolters to Luannan’s Macheng iron ore mine

Epiroc says it has won a large order for underground mining equipment from Luannan Macheng Mining, with several dozen machines with automation features set to head to the new Macheng iron ore mine in Hebei Province, northern China.

Luannan Macheng Mining, part of Shougang Group, has ordered a fleet including Scooptram loaders, Simba production drilling rigs, Boomer face drilling rigs and Boltec rock reinforcement rigs. Some of the loaders are the electrically-powered Scooptram EST1030s (powered by cable), and all the machines have market-leading energy efficiency, Epiroc says.

Automation features for many of the machines include Epiroc’s Rig Control System, making them ready for automation and remote control, and ABC (Advanced Boom Control) Total, which enables drilling a sequence of holes (full round) automatically, the company explained.

Epiroc says it will also provide rock drills and other consumables as well as on-site services.

The equipment order was booked in the September quarter of 2022 and is valued at more than SEK300 million ($26 million).

“Epiroc and Shougang Group have a productive partnership going back many years,” Epiroc’s President and CEO, Helena Hedblom, said. “We look forward to supporting them with highly productive and sustainable solutions at their new Macheng mine.”

Fu Zhen Xue, Mine Manager at Luannan Macheng Mining of Shougang Group, said: “China, in recent years, started the quick move towards consolidation of steel companies and the high-quality development of the steel industry, focusing more on safety and the environment. The equipment will help Shougang Group lead China’s steel industry and the shift towards safety and productivity.”

Epiroc to supply Turkey’s largest mining company with drills, loaders and trucks

Epiroc says it has won a large order for mining equipment from Eti Bakir in Turkey, which includes a variety of drill rigs, trucks and loaders.

The machines will be used to expand three underground copper mines – Kastamonu Küre, Artvin Murgul and Siirt Madenköywhile – making the operations as productive and safe as possible, the OEM says.

The equipment order is valued at approximately SEK140 million ($16 million) and was booked in the September quarter of 2021. In addition to the equipment, the customer has also ordered service, spare parts and consumables.

Helena Hedblom, Epiroc’s President and CEO, said: “Epiroc has a long-standing, strong partnership with Eti Bakir, and we are happy to play a key role as the company expands its operations while focusing on safety and productivity.”

“We are proud that 42 t underground trucks with ejector box in copper mines will be used for the first time in Turkey,” Gokhan Zengin, Eti Bakır Machine Manager, said. “Our cooperation with Epiroc has a long history; we also have a component agreement since six years and we started using Epiroc MD20 rock drills for underground operation development as of last year.”

The machines ordered include Boomer face drilling rigs, Simba production drilling rigs, Boltec rock reinforcement rigs, Scooptram loaders and Minetruck haul trucks. Most of the units will be equipped with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and some of the machines will have Epiroc’s Rig Control System, RCS, installed, which makes them ready for automation and remote control.

Epiroc drills, bolters to help Dazhong Mining expand Chinese iron ore mines

Epiroc says it has won a large order for mining equipment and service from Dazhong Mining Co Ltd in China as part of a plan to expand two of its underground iron ore mines in the most “safe and productive manner possible”.

Dazhong Mining has ordered a variety of rigs for face drilling, production and rock reinforcement for use at the Zhouyoufang and Zhongxinji mines in the Anhui Province. The order is valued at about SEK200 million ($23 million) and was booked in the September quarter of 2021. In addition to the equipment, the order includes on-site service and training including sophisticated simulators, which provide a safe and realistic environment to enhance the skills of machine operators, Epiroc says.

The machines ordered include Boomer face drilling rigs (including the Boomer S2 Face Drill), Simba production drilling rigs, and Boltec and Cabletec rock reinforcement rigs.

Dazhong Mining is rated as a national Green Mine Enterprise, meaning it is recognised for its sustainable way of mining, according to the OEM. The company also purchased a large number of machines from Epiroc in 2020.

“Epiroc is happy to team up again with Dazhong Mining so it can expand its operations further while strengthening safety, sustainability and productivity,” Helena Hedblom, Epiroc’s President and CEO, says.

The Head of Dazhong Mining said: “Our operations have truly become more safe, environmentally friendly and efficient through Epiroc’s equipment and service. We are happy that this model will continue to be applied to the expansion of two mines. We have a good long-term partnership with Epiroc as this supports us with a high-level technical resource which promotes the sustainable development of the mining industry.”

The machines for Dazhong will be equipped with Epiroc’s telematics system, which allows for intelligent monitoring of machine performance and productivity in real time, and most of the units will have Epiroc’s Rig Control System, RCS, installed, which makes them ready for automation and remote control. The equipment will be delivered in 2021 and 2022.

Epiroc makes significant safety stride with RCS Collision Avoidance System interface

Epiroc says it recently launched an offering that aims to support safety in underground mining environments with the RCS based Collision Avoidance System (CAS) interface.

Proximity Detection System (PDS) suppliers, compliant to the ISO 21815-2 Draft (March 2018), are able to interface with Epiroc RCS Materials Handling TMM (Trackless Mobile Machinery) to enable functionality for slowing and stopping, in what the PDS perceives to be a hazardous or unwanted event, Epiroc explains.

The interface allows for third-party systems to communicate with Epiroc’s Rig Control System, RCS, in a completely new way, Epiroc claims. This enables a third-party PDS added to the vehicle, when needed, to take interventional control of the machine and prevent accidents.

The CAS Interface, when coupled with a PDS, helps to detect objects in the collision risk area, evaluate the collision risk level and take interventional actions to avoid the potential collision, the company says. The system works on the understanding that all machines and all personnel in the mine are equipped with tags or sensors.

“A CAS installation is intended to assist with operator perception of potential hazards around the machine and prevention of potential incidents where operators cannot respond in time, however the overall responsibility for safe operation of the machine remains with the operator,” Epiroc said.

Daniel Sandström, Global Product Manager-Minetruck, in Epiroc’s Underground division, said: “With safety first and always in mind, I am proud to see the release of the Collision Avoidance System interface. This improves safety underground in a ground-breaking way.”

The CAS interface, which is now available for the complete Epiroc RCS Loader fleet as well as for Minetruck MT42 and soon thereafter for the Minetruck MT65, has been tested by customers, who have been pleased with the performance and functionality, Epiroc said.

Kumeshan Naidu, Integration Manager M&A, at Epiroc’s Technology and Digital division, said: “The Epiroc RCS CAS interface performed as designed, demonstrating high consistency in the cases where the PDS provided reliable input signals.

“The CAS initiative is not a ‘plug and play’ solution and must be tailored, with the participation of all parties to suite a particular site. Change management and risk mitigation strategies on these sites are key when implementing the system.”

Moving forward, Naidu can see further potential: “Solutions like Mobilaris On-Board can augment a mine’s efforts to ensure safety, as well as create a more ‘natural’ state of awareness that underground TMM operators can respond to. With an interface that is more familiar to the operator, who typically drives commercial vehicles (GPS, Waze, Google Maps), their reflex is to naturally avoid a potential unwanted event from occurring. An operator or pedestrian that is equipped with real-time information about their surroundings, through systems like Mobilaris’ MMI, On-board and Pocket Mine, will be better suited to promote a safe working environment; one in which the CAS slow down and stop functionality is a last resort in preventing collision events.”

Epiroc is part of the ISO standard working group where new standards are being developed. It is also participating in the International Council for Mining and Metals (ICMM) initiative for Vehicle Interaction.

Epiroc intends to change the interface from supporting ISO 21815-2 Draft March 2018 to further supporting the final version of ISO 21815-2 within a year of ISO 21815-2 being released.

Capital Drilling solidifies safety commitment with new Epiroc Explorac RC rig

Capital Drilling says it has added a brand new Epiroc Explorac 235 reverse circulation drilling rig to its exploration line up in Mali.

The contractor, which is currently carrying out drilling contracts for the likes of Altus Strategies/Glomin, Hummingbird Resources and Resolute Mining in Mali, said the new rig features fully radio remote-controlled operation and pipe handling.

Epiroc says the Rig Control System, or RCS, with radio remote allows for these tasks to be carried out.

Such facilities keep the crews up to 40 m from the operating rig and remove manual rod handling – “these features further support our company’s strong commitment to keeping our employees safe”, Capital Drilling said.

The on-board 35 bar compressor on the rig also provides capacity to drill to depths up to 450 m, it added.

Epiroc says the rig comes with a maximum torque of 14,000 Nm, a rod length of 6 m and a pull force of 220 kN.

Epiroc in Q2: Australia service business, automation/digitalisation projects stay strong

There were some bright spots in Epiroc’s latest COVID-19 affected quarterly results that bode well for those companies serving the mining industry.

The headline figures were a 23% year-on-year drop in orders received to SEK8.105 billion ($913 million), a 20% fall in revenue to SEK8.458 billion, and a 37% cut in operating profit to SEK1.418 billion.

As President and CEO, Helena Hedblom, explained in the quarterly results: “The COVID-19 pandemic impacted us significantly in the quarter, yet we managed to quickly adapt our way of working, lower our costs, show resilience in our profitability, and deliver a strong cash flow.”

This cash flow – SEK1,963 million – was actually 30% higher than a year ago, which has no doubt been helped by its rationalisation and cost cutting.

Epiroc is a slimmer organisation than it was a year ago. As of June 30, 2020, 13,967 employees and 1,145 consultants/external workforce employees were on its books. This is 702 people lighter than it was at the same time in 2019.

On June 2, Epiroc announced it was giving notice of termination to 425 employees in Sweden in response to lower global demand from mining and infrastructure companies amid the pandemic and to position the company better for the future.

This followed an announcement in April that it was to consolidate the manufacturing of exploration drilling tools in Canada, gradually moving its base from North Bay to Montreal and Sweden over the course of 2020, with 65 employees affected.

Outside of Europe and North America, there were some positives for the company and the wider mining industry to consider.

For the company’s service business, which makes up the majority of its revenues, the orders received decreased 3% organically (year-on-year) to SEK3.719 million. This is a mild contraction compared with the 29% year-on-year organic drop it experienced for equipment orders.

This shows that while companies are not, on the whole, buying new equipment, they are still spending the money to keep their fleets going.

Compared with the previous year, service orders in local currency decreased in all regions, except Asia/Australia, another brightspot.

Helena Hedblom expanded on this trend when speaking to IM: “In general, the activity levels in mining in Australia have kept up very strong in the quarter. That is the only region where there has not been a big drop in the activity level; if we look at the other regions in the world, there are only a few countries with the same development, maybe Chile and Brazil as I said on the call (with analysts and investors).

“Mining in Australia has held up better than the rest of the world.”

With its main workshop and distribution centre for parts in Perth, Western Australia, servicing major gold and iron ore mines in the state, and various other facilities across the country, the company’s deliveries have also not been affected by the border issues related to COVID-19, Hedblom said.

Australia was arguably quickest out of all mining regions to adapt to COVID-19-related operational changes and its government has prioritised keeping the sector open throughout the entire pandemic.

With commodity prices such as gold and copper relatively strong and more governments in various countries now realising mining’s positive contribution, one would expect other places to follow suit in the upcoming months and quarters.

Epiroc’s quarterly results also provided some evidence of COVID-19 potentially speeding up the digitalisation and automation trend.

“In the quarter, we received multiple orders for automation solutions for both underground and surface applications, including a large order in Chile of equipment with 6th Sense solutions for automation, connectivity and information management,” Hedblom said in the results statement.

The Chile order referenced was for Codelco’s Chuquicamata underground mine, which included multiple units of Scooptram ST1030 and ST18 loaders, the Boomer S2 face drilling rig, the Boltec M bolting machine, and the Minetruck MT65.

On top of being equipped with 6th Sense, these machines come with Epiroc’s Rig Control System, RCS, which makes the equipment ready for automation and remote control, and Epiroc’s Certiq system, which allows for intelligent monitoring of machine performance and productivity in real time.

Speaking to IM, Hedblom said: “I think the pandemic has clearly increased the interest [in automation and digitalisation]. The mining companies, of course, are trying to minimise the number of people on site, and here digitisation, tele-remote, as well as automation, can offer support for that work. We are seeing more and more interest in that.”

She added: “We have been able to continue to deploy our automation projects because we have invested in automation centres regionally out in the different markets, on most continents. That has supported us to continue with this journey even though we can’t travel from Sweden to other countries at the moment.”

Summing up the results and the company’s broader offering during these pandemic-hit times, Hedblom concluded: “We have been focusing on lowering our cost in light of the pandemic and, as we have talked about, investing more in innovation than we have ever done. That is our commitment to the industry; to continue to come up with new products with better solutions from a productivity, safety and sustainability standpoint.”