Tag Archives: mine automation

Navtech Radar out to reduce ‘single point of failure’ issue in mine automation

Relying solely on one sensor-based technology for autonomous operation of vehicles is a risk most mining operators cannot afford to take, according to Navtech Radar’s Sam Wood.

This threat to operational continuity is likely to become wholly apparent in 2026 when an expected solar excitation event pushes many GPS-based systems offline, Wood says.

The Product Manager for Oxford-based Navtech Radar was speaking to IM on the sidelines of the recent Bauma 2022 fair in Munich, Germany; an event where the company launched its Terran360 single sensor radar localisation solution.

Terran360 leverages Navtech’s millimetre wave radar technology to, it says, reliably position a vehicle in its surroundings, particularly in harsh working environments such as mining and construction.

While Navtech is very much tied to radar-based solutions, it is focused on integrating its platform into multi-sensor fusion setups at mine sites, integrating with LiDAR, GPS and others.

“We see our solutions complementing and integrating with other technologies,” he said. “We feel mines and other industrial sites should not have a ‘single point of failure’ within an automated setup as this can lead to unnecessary downtime, or – in some cases – potential accidents or injuries.”

Autonomous vehicles in the mining and construction sectors typically rely on GPS sensors to report their location, but the ability to reliably maintain centimetre-level positioning required for autonomy, especially within developments with tall infrastructure, deep pits or at high latitudes, is often compromised, Navtech says.

“Terran360, on the other hand, draws on high resolution radar technology which penetrates the atmospheric and weather conditions to constantly deliver highly accurate, centimetre-level location data,” it explained.

Wood says increases in GPS attacks – through “jamming” and “spoofing” – means relying on GPS alone is becoming commercially risky for autonomous mine operators. This is on top of the solar excitation event expected in 2026.

“Terran360, and other examples of innovation developed by Navtech, aims to address these challenges,” he said.

Delivered in partnership with autonomous vehicle software specialist, Oxbotica, Terran360 is certified to IP66 standard, meaning the radar localisation technology is completely protected from water and debris, ensuring constant operation and minimal maintenance to enable 100% visibility of assets at all times, it says.

“Oxbotica’s world-class localisation algorithms are combined with Navtech’s ruggedised industrial radar sensors to provide a package that is resilient to weather and harsh environments,” Navtech added.

Oxbotica’s product portfolio for the mining sector includes software that spans the entire technological spectrum, from low-level sensor managers, through calibration, four-modal localisation (vision, laser radar and GNSS), mapping, perception (with vision, lidar or radar), 3D mapping and planning and control.

Navtech and Oxbotica have been partnering on solutions in mining, following several successful radar deployments. These include trials in one of Boliden’s major underground mines in Europe where the radar sensors are providing situational awareness to support equipment retrieval from smoke-logged mining tunnels.

Boliden is – independently from Navtech or Oxbotica – developing automation technologies for mines with the goal of maintaining round-the-clock operations, following the demonstrable improvements in safety shown using radar technology and various other sensors.

Further to this, Navtech has also partnered with Örebro University in Sweden where its radar-based sensor was trialled as part of a sensor fusion project within the university’s Centre for Applied Autonomous Sensor Systems. This has seen Navtech’s radar tested in both a teleremote and automated setup in applications such as mining.

Wood says more companies are interested in these types of automated solutions, but the company is also continuing to see demand for radar-based platforms in other mining applications.

Here he highlighted one example in Minas Gerais, Brazil, where the company’s CIR sensor-based solution is providing 3D stockpile management and anti-collision detection in a ship loader application at a port (pictured above).

Exyn’s drone-based mining autonomy ambitions taking flight

Having already achieved the highest documented level of aerial autonomy – level 4A – with its drone-based solutions, Exyn Technologies is striving for further industry firsts, Raffi Jabrayan, VP of Business Development and Commercial Sales, says.

One of its more recent breakthroughs came in Germany at the K+S’ Werra mine site, where a team demonstrated the use of the ExynAero™ and ExynPak™ at an underground salt mine.

Over the course of three days underground, Exyn’s field engineers successfully flew multiple autonomous missions in hard-to-reach areas while capturing rich, high-fidelity point clouds in a fraction of the time it would take traditional cavity monitoring systems, according to the company.

Jabrayan explained: “Several drone companies had previously attempted an autonomous mission to scan the immense cavities this specific site has, but the dust interference meant most of these missions ended within seconds.

“We were able to fly in some cavities completely beyond visual line of sight, mapping areas in a fraction of the time the teams would normally take for such manual inspections. In all, we were able to carry out a six-minute autonomous flight at the site.”

While the company did not carry out any specific modifications to its ExynAero platform to conduct such a flight, Jabrayan acknowledged that ongoing design and software improvements over the last year had enabled the company to accurately detect both dust and thin wires underground.

In addition to this, the company also displayed the capabilities of its handheld ExynPak solutions while on site in Germany.

The ExynPak, according to Exyn, can provide the world’s first real-time colourised point cloud visualisation on a handheld LIDAR scanner, capturing precise, colourised 3D models 20-30 times faster than a traditional stationery tripod or terrestrial scanner.

Powered by ExynAI™, the ExynPak ‘drapes’ real-time RGB information captured through two hemispherical fixed cameras onto point clouds created by a gimballed Velodyne LIDAR Puck LITE, providing operators a complete colourised 360° view of their environment, Exyn says.

At the Werra mine site, the Exyn team was able to capture a colourised cloud where the stratification of the rock could be clearly seen in the scan, enabling the K+S team to obtain data it would likely never be able to replicate in any other way, according to the company.

Jabrayan says such information could see operators plan their mining processes around the colourised captures, following mineralisation identified by the scans to ensure no economic ore had been missed after mucking out.

At the Werra mine site, Exyn’s field engineers successfully flew multiple autonomous missions in hard-to-reach areas while capturing rich, high-fidelity point clouds in a fraction of the time it would take traditional cavity monitoring systems

 

The ExynPak is likely to become a core part of Exyn’s next aerial autonomy offering for open-pit mining, powered by ExynAI, which enables safe flight in the most dangerous industrial environments.

“We have done some work in terms of moving our flights to the surface,” Jabrayan said. “It could cover various aspects – tailings monitoring, highwall scans…there are lots of requirements for it. We are actively working on integrating GPS into our ExynAI stack for outdoor autonomous flights, however, it’s not ready to be pushed to customers just yet.”

The company is currently working on surveys of ground-based resources, such as stockpiles, using a handheld ExynPak, plus carrying out aerial flights in manual mode.

Reaching the level of autonomy it has underground will most likely involve the help of its collaboration partner, EY, and a third company providing “software and visualisation input”, Jabrayan says, adding that he expects to see this autonomous solution come to light in 2023.

Earlier this year, Exyn, in partnership with Maestro Digital Mine, presented an aerial drone fitted with a Maestro gas monitoring Industrial Internet of Things (IIoT) device.

This new gas monitoring drone, which integrates critical gas sensors onto the ExynAero and ExynPak platforms, is effectively the “quickest and safest mobile gas monitor on the planet”, Michael Gribbons, CEO and Co-founder for Maestro, said.

Powered by ExynAI’s multi-sensor fusion capabilities, gas sensor readings are captured while the robot is in flight and displayed in real time via a ruggedised tablet, Exyn explained. These sensor readings are saved with precise coordinates in a high-fidelity point cloud that can be exported and examined in a variety of mining software.

Jabrayan says a lot of mines have reached out to the companies since first presenting the solution at the SME MineXchange Annual Conference & Expo in Salt Lake City, earlier this year.

“They are interested in the benefits such a solution could provide in terms of safety and productivity,” he said. “By flying the gas sensing drone underground soon after a blast, it could take the necessary readings and issue a notice to another system that it is safe to re-enter the area.”

This could see more mines shift away from re-entry processes based on out-of-date manual gas readings, to a system that is much more accurate and shaves – potentially – hours off operational downtime.

Exyn is closing in on a long-term trial agreement with at least one miner in Australia looking to test out this gas-sensing drone solution, according to Jabrayan.

“The long-term plan is to develop a drone-in-a-box solution that can reside underground and be flown immediately after a blast to offer the quickest possible readings,” he said. “Remote autonomous mapping of this type could see Exyn provide data to shift operators as they are heading underground, allowing them to get a picture of the environment ahead of reaching the location.”

The incorporation of such data into mine site operational processes could see drone-based solutions become vital to the running of mines in the future, and Exyn, through its post-processing pipeline, ExSLAM, is looking to enable this.

ExSLAM extracts the raw cloud from robot logs and refines it for third-party software, using a factor graph optimisation algorithm to create low-drift point cloud maps.

Jabrayan says the company continually receives plaudits from customers about the ease of use of this solution, explaining that Exyn is one of the few companies that georeferences its maps inside an existing coordinate frame.

“From there, we are able to detect all the survey points, download them, georeference them and push the data to any end-user software,” he said.

Exyn, Jabrayan says, is software agnostic when it comes to this process, but he did admit the company was in advanced talks with some leading mining software companies that could see its mapping data integrated directly into their platforms.

“We are also working with certain companies to use robotic process automation to make it a one-button process to scan, go directly into the end-user software, and create a mesh that can be used,” he said.

“We remain focused on using our technology and R&D to provide the best solution to customers in order for them to be as productive as possible and, of course, work in a more efficient and safe manner.”

Sandvik and FLANDERS to develop ARDVARC-iSeries drill rig digital interface

Sandvik Mining and Rock Solutions and FLANDERS have agreed to develop a Digital Interface between FLANDERS’ ARDVARC® Autonomous Drill System (ADS) and Sandvik iSeries rotary blasthole drills.

The development of this digital interface is a direct response to growing customer demand for agnostic automation systems in surface mining, the pair say.

The digital interface will enable the operation of Sandvik rotary drills via the ARDVARC ADS system with no modification to the drill rig, effectively a plug-and-play solution that allows for easy deployment of Sandvik drills to mine sites, FLANDERS explained. This open-architecture approach simplifies the installation and commissioning process while ensuring the customer retains OEM warranty and aftermarket support.

This agnostic approach to delivering digital solutions allows customers to select the value-added solutions that best meet their needs, whether that be the drill or the operating system powering the drill, FLANDERS added.

ARDVARC improves drill productivity by up to 30% and provides a significantly safer working environment for workers operating in complex or hazardous conditions, according to FLANDERS.

With its autonomous operating technology, FLANDERS helps its customers pro-actively optimise drilling and increase plant availability. The introduction of autonomous technology at the mine adds significant environmental gains for diesel machines, reducing fuel consumption and CO2 by up to 7.3% compared with a manned operation.

With its autonomous operating technology, FLANDERS helps its customers proactively optimise drilling, improve fragmentation, improve loading and hauling productivity and increase plant throughput.

The first deployment of the FLANDERS/Sandvik Digital Interface is scheduled for the December quarter of 2022 with further deployments being scheduled soon after that.

Sandvik in its statement says it “will continue to develop and support AutoMine® Surface Drilling solutions for remote and autonomous operation of the full range of Sandvik iSeries drills”.

FLANDERS added that it has signed a deal with Anglo American to incorporate ARDVARC on all new and existing drills at Anglo’s Mogalakwena mine in South Africa, including the recently purchased Sandvik DR410i blasthole drills.

The third (of four) brand new Sandvik 410i drill is currently being converted to an ARDVARC Autonomous system at the state-of-the-art facility in Middelburg, South Africa.

FLANDERS has already deployed ARDVARC Autonomous drills to Mogalakwena, converting Epiroc Pit Viper 271 XC drills.

Sandvik to equip Movitec with autonomous drilling solution at Codelco Rajo Inca

Sandvik Mining and Rock Solutions has received a large order in Chile for surface mining equipment and its AutoMine® Surface Drilling solution from Movitec, a contractor on Codelco’s Rajo Inca open-pit project.

The order includes two Leopard™ DI650i down-the-hole (DTH) drill rigs and two Sandvik DR412i rotary blasthole drill rigs, including AutoMine® Surface Drilling systems for fully autonomous operations.

AutoMine Surface Drilling is an autonomous solution for a wide range of Sandvik iSeries surface drill rigs, designed to improve safety, reduce costs and increase productivity. It enables an operator to control multiple rigs remotely from a comfortable location in line-of-sight or a distant control room – improving working conditions and safety, Sandvik says.

Sandvik iSeries drill rigs are equipped with iDrill technology, a scalable automation platform that provides automation options and digital services designed to speed up the production process and support mining operations. Performance and navigation iDrill technologies work together to produce accurately placed, consistently clean and precision-drilled holes – delivering improved fragmentation, downstream throughput and asset utilisation.

“We are pleased to work with Movitec and Codelco on this project,” Emilio Vega, Business Line Manager for Automation, Sales Area Andean and South Cone at Sandvik Mining and Rock Solutions, said. “The AutoMine Surface Drilling solution will enable the customer to use the drill rigs to their full potential and boost productivity with capabilities for fully autonomous operations.”

The new order also includes one Sandvik D75KX rotary blasthole drill rig with added intelligence and improved operator ergonomics. Delivery will take place in two phases before year-end 2022, with fully autonomous operations ramping up in 2023.

“We thank Movitec for their well-placed confidence in the Sandvik brand and technology,” Patricio Apablaza, Vice President Sales Area Andean and South Cone at Sandvik Mining and Rock Solutions, said. “We look forward to supporting them in increasing the safety, productivity, profitability and quality of their operations.”

In addition, Sandvik Mining and Rock Solutions will also provide contractor Movitec with remote operation training and six months’ on-site service to ramp up support as they transition to autonomous operations.

David Hallett, Vice President Automation at Sandvik Mining and Rock Solutions’ Digital Mining Technologies Division, said: “We are excited to partner together with Movitec on their journey to adopt AutoMine Surface Drilling at Codelco’s Rajo Inca open-pit project. This project will play a significant role in establishing Sandvik’s position as a leading technology partner for autonomous surface mining within the Chilean and South American market.”

Codelco officially began the works of Rajo Inca last year, moving from underground mining to open-pit mining.

Hitachi Rail helps expand Rio Tinto AutoHaul network with Gudai-Darri connection

Hitachi Rail says it and Rio Tinto have marked another significant AutoHaul™ milestone with the commissioning of the autonomous rail transport system for the new Gudai-Darri iron ore mine in Western Australia’s Pilbara region.

The greenfield mine development has involved the construction of a 166-km rail spur to connect the new mine to Rio Tinto’s existing AutoHaul rail network in the region.

The world’s first fully automated heavy-haul, long-distance rail system, AutoHaul enables 220 trains, which are monitored remotely from an operations centre in Perth, to travel safely and efficiently across more than 1,866 km of track from mines to ports – without the need for onboard drivers, Rio says.

Hitachi Rail, as the technical lead behind AutoHaul’s development, has provided the systems and software to connect the new section of rail for Gudai-Darri. This has included onboard and control centre technology, trackside equipment, radio base stations and automatic train operation interface software for locomotive control, level crossing safety and location tracking, Hitachi Rail said.

All systems and software are now operational following the first production test run and subsequent successful system commissioning .

Hitachi Rail Australia Senior Director, Roslyn Stuart, said: “The Gudai-Darri AutoHaul network expansion project is a natural extension of Hitachi Rail’s long-term collaboration to deliver innovative rail transport solutions for Rio Tinto. The project has seen Hitachi Rail and the Rio Tinto AutoHaul team deliver another ‘first’, with back-to-back loading (high performing automated train loading) to be introduced on the Gudai-Darri mine rail loop.”

The Gudai-Darri mine will also deploy autonomous haul trucks, fully autonomous water trucks and autonomous training solutions, and will be partially powered by a 34 MW photovoltaic solar farm solar plant.

Sandvik reinforces autonomous vehicle navigation with mapping solution

Sandvik Mining and Rock Solutions has introduced the AutoMine® Mapping Solution, an innovative new product designed to, it says, maximise productivity and improve safety of autonomous vehicle navigation in underground mining operations through the use of mapped data.

The AutoMine Mapping Solution is Sandvik’s next generation product that enables a vehicle to safely record an underground 3D environment with a mine mapping tool, and convert 3D maps to 2D. Faster configuration, and the possibility to continue to operate other equipment within the area while it is being mapped, increases productivity and efficiency, it says.

Innovative technology within the solution reduces the time and cost involved in manual mapping and enables a safer, more efficient autonomous underground operating environment. It can be used on all types of underground equipment (LHDs, trucks and drills), eliminating the need for dedicated equipment and resource to map the area.

“With AutoMine Mapping Solution, we are progressing to the next generation of innovative automation solutions, bringing new technologies to the underground mining industry which are designed to maximise our customers’ productivity and safety,” Ty Osborne, Product Line Manager Underground Automation Sales at Sandvik Mining and Rock Solutions, says.

“AutoMine Mapping Solution is easy to use and turns real-time data from the mine into 3D models, providing a clear customer advantage in the planning and prioritising of their automated operations and increasing production control.” says Osborne.

The solution will be available to order later in 2022.

Rajant’s BreadCrumb Peregrine unlocks tech deployment possibilities for Anglo American in South Africa

Rajant Corporation, the pioneer of Kinetic Mesh® wireless networks, says it has successfully deployed its fourth-generation BreadCrumb® Peregrine node at an Anglo American operation in South Africa.

Peregrine, which supports a maximum combined data rate of 2.3 Gb/s and up to six times enhanced throughput performance over existing Rajant BreadCrumbs, is being used at the operation to support applications for mine production systems, including proximity detection, fatigue management and teleremote drilling.

It is the first deployment in South Africa with Anglo American.

“Rajant has always been the leader in industrial wireless mesh networking,” Reyno Eksteen, BU Head, Scan RF Projects, a Rajant Kinetic Mesh distributor, says. “With the substantial increase in performance of the new generation Peregrine BreadCrumbs, our customers now can support applications that require more bandwidth. Because all Rajant BreadCrumb models are fully backward compatible, it makes migrating to the latest higher-capacity radio nodes much easier while still redeploying the existing BreadCrumbs to other parts of the network to get the most out of the customer’s investment.”

After successful implementation, Anglo American confirmed a considerable increase in capacity of the Rajant Peregrine within its pit network, enabling the company to become more innovative by introducing technologies in areas of its operation where it was previously impossible, Rajant says. This allows the mine to scale the overall network with the operation’s demands quickly, bringing much higher bandwidth closer within areas of its pit production environment.

The new Peregrine BreadCrumb provides impressive performance with the same robust hardware, which can withstand the harsh conditions of an open-pit mine, Rajant added.

The Peregrine offers multiple MIMO radio interfaces, high throughput and enhanced security performance with up to 256-QAM and 80 MHz channels. It is part of Rajant’s initiative to develop deeply integrated solutions that securely combine data from connected people, vehicles, machines and sensors, with machine learning.

“This data combination unlocks the benefits of process optimisation, digital twins, predictive analytics, condition-based maintenance, augmented reality and virtual reality while improving worker safety,” Rajant says.

The Peregrine is interoperable with all BreadCrumb radio nodes to expand market capabilities for industries like mining, rail, shipping ports, public safety, agriculture and heavy construction. It is fortified with rugged, environmentally-sealed enclosures and supports several robust cryptographic options for data and MAC-address encryption and per-hop, per-packet authentication.

Scalable to hundreds of mobile, high-bandwidth nodes, the Peregrine enables data, voice, and video applications.

(photo credit: Anglo American)

Thiess targets WA hard-rock mining sector expansion with MACA offer

Thiess looks like gaining further market share in the key hard-rock mining market of Western Australia after having a bid accepted for fellow mining contractor MACA.

The all-cash offer to acquire 100% of the shares of the company at A$1.0251/share represents a 42.2% premium to the MACA one month volume weighted average price as of July 25, 2022.

MACA’s Board has unanimously recommended that its shareholders accept the offer in the absence of a superior proposal and subject to an independent expert concluding, and continuing to conclude, that the offer is favourable to MACA shareholders.

Thiess says it intends to operate MACA in materially the same manner supported by MACA’s workforce, brand and assets, and to continue its highly regarded community partnerships.

The proposed acquisition of MACA by the Thiess is consistent with its diversification strategy, with a particular emphasis on increasing its presence within metals and minerals hard-rock mining operations in Western Australia, it says.

To this point, the company’s Western Australian hard-rock mining exposure has consisted mostly of work with BHP’s Western Australian nickel assets, in addition to a recent contract award at the Covalent Lithium Joint Venture project.

MACA has exposure to the state’s iron ore sector thanks to contracts with Fortescue and BHP; the burgeoning gold segment through contracts with Regis Resources, Ramelius Resources, Capricorn Metals and Red 5; and nickel and lithium exposure from the Ravensthorpe mine and Pilgangoora project, respectively.

Thiess also said in its Bidder Statement that it sees “a significant opportunity to combine the operational capability of both companies to continue enhancing service quality, particularly in relation to technical solutions such as deploying autonomous machinery or reducing the carbon emissions of mining services on project sites”.

Back in March, MACA announced a partnership with SafeAI to form an MoU to retrofit a mixed fleet of 100 mining trucks across multiple locations with autonomous mining technologies.

Michael Wright, Executive Chair and Chief Executive Officer of Thiess, said: “We believe our offer is an attractive opportunity for MACA shareholders as it provides certainty of cash, a strong premium and an ability to achieve liquidity for their entire MACA shareholding. We are pleased to have the support of the MACA Board for our Offer.

“The proposed acquisition of MACA is an important part of Thiess’ strategy to diversify its operations across commodities, services and geographies. Thiess has a high regard for MACA’s service quality, and we believe our industry experience positions us well to enhance MACA’s value proposition to clients and employees. We recognise and intend to maintain and grow MACA’s strong brand and presence in the Western Australian market. Thiess also looks forward to supporting MACA to meet the evolving needs of its client base through promoting further investment in low emission and technology-led solutions.”

Hexagon’s Mining division progresses to Power of One platform implementation

Hexagon’s Mining division says its Power of One platform, a holistic, life-of-mine smart solution connecting sensors, software, in-field apps and cloudware, is now available and ready to implement.

This technology, the company says, connects the mine to the boardroom via a single onboard ecosystem comprising a smart computer, antenna and display. It helps empower customers’ digital transformation, connecting key mining workflows for a safer, more productive and sustainable future.

Hexagon unveiled the platform at HxGN LIVE Global, Hexagon’s digital reality solutions conference, taking place in Las Vegas, on June 20-23.

It follows the platform’s introduction at MINExpo 2021, in September, when Nick Hare, Hexagon’s Mining division President, said it marked the next step in Hexagon’s convergence journey and the “fulfilment of a commitment to connect all parts of a mine”.

Harnessing data from multiple sensors in a simple and consolidated software architecture, the platform helps mines to become situationally aware, self-learning and autonomously connected in the field and in the cloud.

For the customer, the platform offers an effortless experience with a seamless UI/UX and consistent functionality, according to the company. Reduced cost of ownership, reduced deployment and training time, reduced supply chain complexity and increased operator adoption are just some of the platform’s many benefits.

“The Power of One platform is a landmark enabler for next-generation autonomy,” Hare said. “It offers mines a uniquely intelligent approach based on open architecture to autonomously connect key mining ecosystems, such as exploration, planning, drill and blast, material movement and mine monitoring.

“It’s the scalable, platform-agnostic answer to challenges previously addressed by point solutions and multiple vendors.”

Rob Daw, Hexagon’s Mining division Chief Innovation Officer, described the platform as unique and profoundly disruptive.

“For the first time, one technology partner connects the mine to the boardroom via a single onboard ecosystem comprising a smart computer, antenna and display,” he said.

At MINExpo 2021, the company also debuted its new MineMeasure solution, part of Power of One, which streamlines a range of drill & blast technologies in one seamless workflow.

Glencore’s Lomas Bayas mine to start automation journey with production drill rigs

Glencore’s Compañía Minera Lomas Bayas (CMLB) copper mine in northern Chile is looking to maintain its safety and sustainability standards, as well as increase its productivity and profitability, with a new project to automate two of its Caterpillar drill rigs using FLANDERS technology.

Glencore Lomas Bayas is a low-cost, open-pit copper mine in the Atacama Desert, 120 km northeast of the port of Antofagasta. The low-grade copper ore mined at this facility is processed by heap leaching and converted to copper cathode after processing through the SX-EW plant. The Lomas Bayas operation produces approximately 75,000 t/y of copper cathode.

The first phase in the Glencore digital mining journey at Lomas Bayas will be completed using FLANDERS’ ARDVARC technology and involves automating two Caterpillar drill rigs and providing a dedicated wireless network. The results obtained in the initial phase will provide essential information to continue the journey to full automation of mining equipment across the operation, Glencore and FLANDERS say.

The project is significant as Lomas Bayas will be the first operation to adopt intelligent drill technology globally in Glencore mining operations. Conversion of the Cat drills and wireless network installation is expected to be completed in June 2023.

The ARDVARC Autonomous system has been used for over 15 years, enables advanced functionality through interoperability with fleet management systems and other data acquisition platforms, and is agnostic to original equipment manufacturers, FLANDERS says.

Lomas Bayas’ General Manager, Pablo Carvallo, said: “Incorporating technology into equipment is our response to constant changes that mining operations face; as in the case of Lomas Bayas, where everyday challenges must be dealt with in an even safer and more productive way. We want digital mining efforts to expand over time and educate industry of our learnings and support technology development in our region.”

Lomas Bayas’ Mine Manager, Felipe Bunout, said: “This initiative is in line with our core objectives; to provide a safer environment for our workers and increase productivity in our processes. This technology will allow us to increase the equipment utilisation and the precision of the drilling pattern and improve the quality of the blasting process and the whole process downstream. This initial phase is the first step for Lomas Bayas into mine equipment automation, and we have high hopes that the results will enable us to continue walking down this path.”

This is the first of many Glencore Copper group technological initiatives seeking to modernise, transform and align the business to stakeholder’s requirements and priorities, according to Glencore’s Operational Excellence & Technology Global General Manager, Cristian Carrasco.

Glencore’s Technology Study Manager, Enrique Caballero, added: “We decided to commence the automation program at Lomas Bayas as the operation has shown high adaptability and organisational maturity. Their executive team has a well-built long-term view. The operation vision is strongly aligned with digital mines and technology as a path forward, in which safety, sustainability and their workforce life qualities are part of the pillars.”

FLANDERS Regional Director, Martin Schafer, said: “We are very pleased to be working with Glencore at its Lomas Bayas operation. Given its low grade, CMBL is a compelling business case. To the well-known value, FLANDERS’ ADS solution generates for a mining operation in general, and the drilling process, the relatively short overall implementation time adds a financial dimension that happened to be critical to obtaining the required return on investment. The technology also brings environmental gains.

“ARDVARC autonomous drills have shown a 7.3% reduction in fuel compared to manned drills, which is a reduction of about 1,200 litres of fuel per year, equivalent to 2,966 t less CO2 in the atmosphere.”

FLANDERS’ autonomous control system, ARDVARC, and Command Centre technology is industry-leading, helping mining companies improve drill performance and keep people safe, the company says.

Typically, the ARDVARC system produces increases in productivity by up to 30%, providing greater drill accuracy and the ability for one person to operate up to eight drills. Including technology in the ARDVARC Command Centre (ACC) builds on remote working capabilities to unlock additional value, such as enhancing decision making by integrating functions across the value chain.

Although not a new concept, products like the ACC present an opportunity for Glencore’s Lomas Bayas mine to re-imagine and reform the mine operations, as remote working becomes imperative to ensuring value and sustainability.

Schafer added: “When fully automated, the drills that we will be converting in Chile will also be safer for workers, who will operate the drills well away from the drill and blast areas. The mission-critical dedicated network and the 24/7 support provided in the scope round-up an extremely reliable solution.”

Lomas Bayas, last year, announced it would become the first user in Chile of Komatsu’s 930E-5 304 t class haul trucks, matching with its existing Komatsu P&H 4100XPC shovels.