Tag Archives: IoT

MinePortal offers up an integrated view of mine site data

DataCloud’s MinePortal solution has links to the ‘artificial intelligence’, ‘big data’ and ‘digitalisation’ buzzwords that are heard throughout the conference halls at any global technology conference today, but, unlike some of its competitors, the concept is very easy to understand.

Simply put, MinePortal collects existing datasets from within a mining company’s operation and aggregates that data into a model that shows the entire process – from drilling through to processing in the plant.

Technology-agnostic, it uses cloud computing to ingest and process this data in near real-time, applying the company’s proprietary geostatistical and machine learning algorithms to continually update models.

The fact it can look at the entire mining process – from end-to-end – makes it almost unique in the industry, according to DataCloud Chief Technology Officer, Krishna Srinivasan.

“Data is no longer the problem in mining,” he told IM on the side lines of the Mines and Technology conference in London last week. “What mines haven’t got is a place where all of this data is displayed together for analysis. This is what MinePortal brings.”

In addition to leveraging off a mine’s existing fleet management and condition monitoring platforms, it also uses its own RHINO blast hole measurement package on production drills to enhance geology data right from the source.

RHINO (below) uses vibration signatures in the drill steel, acquired via IoT-enabled sensor devices, to calculate blast-critical subsurface information such as compressional and shear moduli, compressive strength, density, velocity, and more. This can help detect waste boundaries, faults, fractures, and many grade indicators, according to the company. Once this data is recorded, it is streamed to MinePortal and analysed to characterise the orebody.

Srinivasan says the integrated visualisation capabilities MinePortal offers allows companies to find out where the obvious opportunities are to improve performance in their operations.

Such analysis could, for example, highlight that drill and blast patterns need to be amended to improve rock fragmentation for improved recoveries at the milling stage, or, conversely, milling needs to be tweaked to account for the increased hardness of ore coming into the plant.

It connects the dots between the various processes in mining and “provides the context” mining companies need to increase production and productivity, according to Srinivasan.

In addition to being able to visualise the mining process in an integrated fashion from anywhere in the world through the cloud, DataCloud’s geostatistical and machine learning algorithms can predict the processing outcomes should a site, for example, amend their drill spacing at the drill and blast stage.

Srinivasan was keen to stress these algorithms do not ‘take over’ a mine’s processing procedures, instead offering up estimates based on previous operating data and existing industry data MinePortal has analysed.

MinePortal has, until now, mostly been used as a visualisation tool at open-pit mines, but DataCloud recently signed an agreement with Trevali Mining to use the software on its Caribou underground zinc mine in New Brunswick, Canada.

DataCloud said of this agreement: “Unleashing MinePortal will provide vast feedback applications across the value chain empowering their teams to make geology data-driven decisions.”

This is part of the mining company’s wider plan to digitalise its operations through its T90 business improvement program. T90 is targeting $50 million in pre-tax annual sustainable efficiencies by the beginning of 2022 through “operational improvements, standardisation, and the deployment of technology”.

Outside of its work with Trevali, DataCloud is encouraging miners to get in touch for a customised demonstration of MinePortal’s capabilities to a mine site’s specific data, workflow and goals.

“Give us a year’s worth of data and we’ll display this in MinePortal for you,” Srinivasan said, explaining that the company is confident miners will be able to see areas for improvement through this visualisation and that it will lead to them engaging with DataCloud over a longer timeframe.

University of Adelaide consolidates sensor, data analytics, AI and machine learning expertise

The University of Adelaide says it will lead a new national mining research and training centre using advanced technologies that will “help to shape the future of Australia’s mining operations”.

The Australian Government today announced A$3.7 million funding for the new Australian Research Council Industrial Transformation Training Centre for Integrated Operations for Complex Resources.

Funded with another A$2 million, plus A$6.8 million in-kind support from research and industry organisations, the A$12.5 million centre will deliver enabling tools and train the next generation of scientists and engineers in advanced sensors, data analytics and artificial intelligence (AI) to increase value in mining and processing of complex resources, according to the university.

Professor Mike Brooks, Deputy Vice-Chancellor (Research) of the University of Adelaide, welcomed today’s funding announcement.

“Underpinned by world-leading research, our new, high-tech training centre will help to shape the very future of mining operations in Australia,” Professor Brooks said.

“Combining our expertise in advanced sensors, data analytics, AI and machine learning, the new centre will deliver vital tools, training and workforce needs to help ensure Australia and key industry players lead the world.

“The new centre’s work directly aligns with the University of Adelaide’s industry engagement priorities in energy, mining, and resources, which are critical to the economic and technological success of South Australia and the nation.”

The new Training Centre will, according to the university:

  • Help enable the mining industry to make real-time decisions and apply the correct and most cost-effective parameters or processes at any point in the mining value chain, avoiding costly unnecessary processes;
  • Bring step-change increases in productivity via network connectivity and high-speed computation, and;
  • Focus on maximising value by optimising productivity and product quality, the outcome of which has the greatest potential to deliver the largest economic gains.

Lead Investigator Professor, Peter Dowd, Professor of Mining Engineering at the University of Adelaide, says the Training Centre addresses critical needs of the mining industry through its focus on sensors, data analytics and artificial intelligence – a knowledge priority area for the industry.

“This funding award recognises the world-leading concentration of mining research in South Australia, placing us at the forefront of developments that will transform the mining and processing of complex resources,” Professor Dowd said.

“Australia has a unique opportunity to become a world leader in integrated mining, and a hub for mining equipment, technology and services.”

The Training Centre will be housed within the University of Adelaide’s Institute for Mineral and Energy Resources. Other participants in the Training Centre include the University of South Australia, Curtin University and 22 industry and government organisations.

Ava Risk Group, Mining3 launch Aura IQ conveyor monitoring solution

Ava Risk Group and Mining3 say they are ready for the global launch of the Aura IQ conveyor health monitoring solution following surface and sub-surface testing with some of the world’s largest mining houses and bulk material handling facilities.

With conveyors underpinning efficiency, and ultimately profitability in bulk handling operations globally, maintenance has traditionally been a real problem.

“Conventional methods of advanced conveyor failure detection is often unreliable, subjective, time-consuming and labour intensive, but that is all about to change,” Ava and Mining3 said.

Aura IQ uses real-time data to optimise production and on-site performance, enhance occupational health, hygiene and safety management, and introduce new predictive maintenance and support capabilities to asset management, they say.

With test work in the bag, Aura IQ is now available for sale globally.

The companies said: “Aura IQ’s award winning technology harnesses the power of Ava Risk Group’s fibre optic detection and sensing platform (FFT TM Aura Ai-2), combined with Mining3’s advanced signal processing algorithms, predictive analytics, and identification tools to acoustically monitor and assess conveyor health via the cloud-based analysis, reporting and alerts.

“Providing deeper insights to maintenance technicians, site personnel, regional operational hubs and global headquarters, conveyors are automatically connected to the cloud via an Industrial Grade Wireless Internet of Things Gateway, enabling daily asset reliability reports from every conveyor, at every site around the world.”

By transmitting a series of short, laser pulses along a single fibre optic cable retrofitted along the length of a conveyor, acoustic disturbances from the conveyor system cause microscopic changes in the backscattered laser light that is then categorised into known parameters, the two companies explained.

Data is then simultaneously gathered from every metre of the conveyor and processed by Aura IQ to pre-emptively alert operators, either on or off-site (in operational hubs or control rooms), to potential failures before they happen.

Andrew Hames, Head of Innovation, Extractives and Energy at the Ava Risk Group, said: “This is a game changing solution which will optimise conveyor performance and create substantial cost savings for operators.

“A typical conveyor can have up to 7,000 bearings per kilometre, which means 7,000 potential points of failure. Aura IQ can monitor the condition of every conveyor roller – eliminating the need to ‘walk the belt’ and allowing a controlled and scheduled plan of roller maintenance and replacement to be put in place.

“With Aura IQ, costly delays from roller failure are a thing of the past, while less manual involvement reduces health and safety risks. Taking a formalised and proactive approach to asset health monitoring means data can also be used to optimise maintenance strategies – reducing reliance on costly manual inspections and demonstrating ongoing compliance with operational standards.”

Komatsu looks for productivity Edge with Microsoft partnership

Komatsu, in order to continue its production momentum in the face of continued market uncertainty, is boosting its manufacturing capabilities and productivity through the use of Microsoft cloud, Internet of Things (IoT) and artificial intelligence (AI).

The company, one of the world’s top makers of excavators, bulldozers, and other heavy equipment, needed help gathering and handling data to boost its own manufacturing capabilities and productivity, turning to the Azure cloud and specialists at Microsoft.

Microsoft said: “Komatsu is an innovative manufacturing enterprise that competes in an increasingly unpredictable international marketplace. Ever-shifting economic and other forces – like booms and busts in resource markets – are constantly pushing demand for its equipment up and down from country to country.

“Maintaining production momentum in the face of this sort of uncertainty can be a big challenge for factory managers.”

Nobuyoshi Yamanaka, General Manager for Komatsu’s Manufacturing Engineering Development Center (pictured above) Production Division, said: “Keeping pace with these fluctuations is our primary issue. The best way to do that is by raising our productivity. And, to do that … we need data.”

With the right data and the right insights, decision makers can visualise situations. From there they can opt to speed up or slow down production runs, manage supply chains, and accommodate factory downtime for retooling and maintenance, Microsoft said.

They can also optimise the use of personnel – a key factor in Japan’s sophisticated manufacturing sector, which is grappling with a shortage of skilled workers as the nation’s demographics age.

Acknowledging that it had a need for data, Komatsu went about seeking advice on what technology and data solutions would be best for its ambitious productivity quest, Microsoft said. “They searched widely and settled on Microsoft.”

Adopting a cloud solution

“Microsoft asked us what we wanted to do and how we wanted to expand the solution in the future, then it gave us exactly the right support,” said Yamanaka whose team is now studying how AI and Intelligent Edge solutions might further boost efficiencies.

The company first set out to collect production data in 2009 by using on-premises servers. Five years later, it went further and launched “KOM-MICS” – an IoT system that collects data from sensors installed on a myriad of machine tools and welding robots.

“Komatsu uses a high-mix/low-volume manufacturing system. Plant equipment is not always operating at full capacity as machines may be down for many hours due to setup changes, and so on,” Yamanaka says. “Visualising this situation and reducing machine downtime increases manufacturing output without extra equipment or personnel. Our ultimate goal is to double productivity while reducing equipment and personnel.”

KOM-MICS was a success. And, soon so much information was coming in that Komatsu realised its on-premises approach to data needed a rethink, Microsoft said. It also wanted to collect and visualise data from a network of outside partners and other factories, both in Japan and abroad, that contribute around 80% of its overall production work.

In 2016, it began looking around for a cloud solution.

A Komatsu worker checks a KOM-MICS screen

Keisuke Tsuboi, from Komatsu’s Numerical Controller Team, Advanced Technology Promotion Office, said: “We needed to roll out KOM-MICS to our partners and overseas manufacturing bases to increase the overall productivity of Komatsu.

“Because KOM-MICS collects 20-30 GB of data from each machine tool per year, adding the required resources to the on-premise system, and increasing the number of connected machine tools, would have been difficult. So, we decided the cloud could overcome these problems.”

Weighing up the options

Komatsu moved its data onto Azure in early 2017. According to Tsuboi, a primary reason behind the choice was trust: Azure has extensive security measures backed by Microsoft’s expertise. It also made Komatsu’s data capabilities immediately compliant with GDPR – the European Union’s new data protection measure.

The flexibility and scalability of Azure were also deciding factors that has allowed KOM-MICS coverage to be ramped up almost seamlessly, Microsoft said.

“We are connecting 100 to 200 extra machines to KOM-MICS per year,” Tsuboi says. “We have around 700 connected machine tools and 350 connected welding robots. Komatsu has around 1,200 machine tools and 700 welding robots that can be connected to KOM-MICS. This scale of data is no problem for our system on Azure.”

Expanding its scope

Komatsu connected its Thai and Indonesian bases to KOM-MICS in 2017. Since then, the number of Komatsu’s partners connected to KOM-MICS has been increasing rapidly.

“The transition to Azure instantly expanded the potential scope of the KOM-MICS rollout. The meticulous support of Microsoft enabled us to complete the migration in a short time,” Yamanaka said.

More data from more machines in more places means the company can improve quality measures, plan and adjust with agility, and better anticipate equipment failure, according to Microsoft.

“Before we started collecting data, we didn’t know to what extent our machines were working within a 24-hour period,” says Tsuboi. “With KOM-MICS, data is visualised so we can work on improving production efficiency by increasing areas with low production conditions to be equal to those that are high.

“By analysing the machine data from a certain production line we have been able to increase the machine operation rate by about 25%.”

AI and the Intelligent Edge

Looking ahead, Yamanaka believes AI on the Intelligent Edge can potentially deliver more productivity dividends, such as freeing up the time of skilled workers and opening the door to predictive maintenance.

“I believe that data can be used in a variety of ways,” he says. “We would like to automatically realise optimal machining conditions and have AI do some tasks that are currently handled by skilled workers.

“Also, there is quality. We would like features that can automatically detect signs of failures before they happen. We need to make use of AI. But because processing data in the cloud takes time, we are thinking about adopting Azure IoT Edge so we can run Microsoft Azure services on IoT devices.”

Sandvik bolsters underground automation and digitalisation capabilities with Newtrax buy

Newtrax Technologies says it has now officially been acquired by Sandvik to be run as an independent business unit within the Rock Drills and Technologies division of the Sandvik Mining and Rock Technology business area.

Newtrax, headquartered in Montreal, Canada, generated revenues of approximately C$26 million ($19 million) in 2018. The deal was previously announced in April, with Henrik Ager, President of Sandvik Mining and Rock Technology, saying, at the time, the inclusion of Newtrax into the Sandvik family helped “further strengthen our leading position in areas related to automation and digitalisation”.

The combined expertise of Sandvik and Newtrax will, according to Newtrax, create the “most powerful, streamlined digital solution to improve safety and efficiency for underground hard rock mines” with Newtrax’s leading technology in wireless IoT connectivity, and Sandvik’s leading suite of digital tools for analysing and optimising mining production and processes, including OptiMine® and My Sandvik.

Founded in 2009, Newtrax started as a university project led by Alexandre Cervinka, Founder and CEO, with Co-Founder Vincent Kassis. In 2014, Newtrax received a major investment from Jolimont Global Mining System, an Australian private equity investor in high growth mining equipment, technology and services.

Since acquiring the mining division of ISAAC Instruments in the December quarter of 2016, Newtrax says it has reinforced its position as the world leader in vehicle telemetry systems for underground hard rock mines.

“Newtrax will operate as an independent business unit committed to having an open architecture and will continue to interface with other vendors in the mining digital ecosystem,” the company said.

Cervinka, President of Newtrax, said: “By joining Sandvik Group, we can now confidently say that we have the world’s leading digitalisation solution for underground mining customers.”

Xylem to showcase tough dewatering and flood protection pumps at Bauma

Xylem Inc says it will showcase its most resilient and innovative solutions yet at the Bauma fair in Munich, Germany, on April 8-14.

The new and improved products under Xylem’s portfolio of tough dewatering and flood protection pumps is set to “redefine toughness for the mining and construction industries”, the company said, allowing customers across Europe to “dig deeper and build bigger”.

New additions to Xylem’s portfolio include the latest smart dewatering pump from Godwin’s Smart Series – the solution for water that offers unmatched control and peace of mind anytime, anywhere. The new Godwin Dri-Prime pump has been specifically designed to combat the toughest mining and construction applications, offering improved efficiency, increased flexibility and greater sustainability, according to the company.

The new dewatering pump can be equipped with a new generation of Xylem Field Smart Technology (FST), Xylem’s first-in-industry Cloud-based telematics platform that enables the Internet of Things and allows Xylem’s customers to monitor and control the pump from anywhere in the world, the company said. Xylem’s new FST platform will be on display at the Xylem booth for the first time, with live demonstrations taking place throughout the entire show.

Jim Mowbray, International General Manager at Xylem Europe’s Dewatering business, said: “The S series has set a new industry standard with its ability to easily handle the toughest mining and construction applications, and our latest innovation will certainly redefine toughness for our customers across Europe. Our newest dewatering pump offers increased hydraulic efficiency, greater fuel economy, and streamlined serviceability, and we are delighted to bring such customer benefits to market.”

Under its Godwin brand, Xylem will also highlight its Flood Protection (FP) Dri-Prime series, the first set of high flow, portable pumps certified to handle flooding. The Godwin FP Dri-Prime series is specifically designed to remove destructive floodwaters and prevent flood water from reaching critical building systems and interior spaces, the company said. “The Godwin FP series is the only set of portable dewatering pumps to earn the seal of approval from FM Global, the largest private insurer of commercial and industrial properties worldwide,” Xylem said.

Kevin Snow, Global Product Manager for Xylem’s Godwin brand, said: “Floods can be devastating for businesses, often disrupting operations for extended periods of time. Having smart, high flow pump systems and solutions in place to help protect insured industrial and commercial properties against the growing threat of climate change is a critical flood mitigation solution for building owners and operators.

“The Godwin Dri-Prime FP Series is the latest in Xylem’s resilience-building product portfolio, and is the first to have surface mounted diesel pumps certified by FM Global. Godwin’s FP Series is compliant with the most rigorous certification standards in the world, and each pump in the series can be relied upon to handle the toughest dewatering challenge when flood waters threaten.”

At Bauma 2019, Xylem will also showcase upgrades to its Flygt 2201 series – one of Xylem’s most robust range of dewatering pumps engineered to deliver high performance, it said. The enhanced Flygt 2201 series has been specifically designed for challenging dewatering applications. “The unique, patented DuraSpin hydraulic of the Flygt 2201 has been proven to be three times more wear-resistant than traditional hydraulic designs, leading to improved serviceability and reduced maintenance costs,” Xylem said. The company will also reveal its latest addition to the series, the Flygt Super High Head Cast Iron 2201, which has the capacity to pump up to 140 m.

Xylem’s presence at Bauma follows the launch of Xylem’s new rental identity, Xylem Rental Solutions, earlier this year.

Emissions, resource access, finance, big data, social licence to drive mining’s future: WEF

The transition to a low-carbon economy, access to resources and new ways to finance mining are just some of the drivers the World Economic Forum’s (WEF) Nicolas Maennling and Perrine Toledano believe will shape the future of the mining and metals sector.

Maennling and Toledano, co-curators of the WEF’s Transformation Map on Mining and Metals, said the industry was recovering from one of its most difficult periods in decades, with market volatility and a downturn in commodity prices creating “a new normal” where cost cuts, automation and operational efficiency are vitally important.

“Meanwhile, industry-specific issues related to regulation, geopolitical risk, legal limits on natural resource use, shareholder activism and public scrutiny have created additional challenges,” they said.

“While we believe that demand for minerals will grow in the coming years, there are several trends that will determine which types of mining companies will prevail in the future.”

The two then went on to spell these seven out.

Transition to a low-carbon economy

“Demand for most minerals is projected to be high in order to achieve the energy transition. While fossil fuels have helped to improve living standards around the world since the 18th century, their associated greenhouse gas emissions have led to global warming. In order to avoid reaching temperatures that will have catastrophic consequences for the planet, countries must decarbonise their energy systems by the middle of this century,” they said.

“Given that low-emission energy and transportation systems are more mineral-intensive than their fossil fuel-based counterparts, the transition provides a great opportunity for the mining sector. At the same time, the mining sector will have to reduce its own emissions. Mining companies that power their operations with renewable energy, operate electric or hydrogen-powered truck fleets and integrate recycling in their value chains will be best placed to sell low-carbon premium minerals.”

Access to resources

“Companies will need to venture into frontier mining areas. As world-class mineral resources in low-risk areas become exhausted, mining companies must either master new technologies for extraction and processing, or venture into frontier areas where extraction has not previously been economically viable,” the authors said.

“Automation and digitalisation will result in more targeted and efficient mining, which could further be enhanced through technological breakthroughs in areas such as in-situ leaching (a mining process used to recover minerals such as copper and uranium through boreholes drilled into a deposit), block caving (an underground mining method that uses gravity to exploit ore bodies located at depth) or bio mining (a technique for extracting metals from ores and other solid materials typically using prokaryotes or fungi).

“Mining jurisdictions with higher perceived risks may see increasing levels of interest from investors. In the search for high-grade ore deposits, deep sea and asteroid mining will be increasingly explored by governments and companies. While these technologies will open up new ways for mining companies to optimise the valorisation of existing resources or allow access to new ones, they are unchartered territory in terms of business models, processes, and potential social and environmental externalities.”

New ways to finance mining

“As mining companies try to limit risk, novel financing and production models will become more common. After demand from China triggered a commodity boom in the first decade of the 21st century, prices collapsed and mining companies were forced to focus on reducing debt ratios and improving their balance sheets. Alternative financing solutions were developed such as royalty and metal stream agreements that reduce the burden on mining companies’ balance sheets,” Maennling and Toledano said.

“To spread the risk of new capital-intensive projects, these financing solutions are likely to continue to grow. Companies may also seek to develop joint ventures similar to those observed in the oil and gas sector in order to reduce their exposure to a particular project or jurisdiction and may also consider service agreements.”

A social contract for mining

“Creating real benefits for communities near mine sites will be key for successful new projects. Obtaining the ‘license to operate’ from local communities has been a challenge for the mining industry in recent years. Many proposed projects have been rejected, and operations have been disrupted by protests,” they said.

“With a record number of mines nearing the end of their life and insufficient money being set aside for remediation; with new mining projects increasing the sector’s footprint without necessarily providing additional employment opportunities at the local level due to automation; and with increased water stress and extreme weather events due to global warming: local opposition to mining is likely to increase if no new business models are developed that benefit the affected communities.”

Big data and mining

“Data transparency to aid the mining industry’s relations with stakeholders. Collecting and processing massive amounts of data will be essential for mining companies as they digitalise and automate their operations. What data should be shared and made transparent will continue to be a major area of debate,” they said.

“Governments will seek to further push for disclosure of subsidiary structures to address tax base erosion; consumers will seek to increase value chain transparency; investors will use the proliferation of non-financial data to better assess the risks of their mining portfolios; civil society will continue to push for companies to go beyond the mandatory EITI Standard; and impacted communities are particularly interested in accessing data that capture the externalities that affect them.

“It will be key for companies to work together with other stakeholders in order to understand the types of data that should be made available and the appropriate format that data disclosure should take, in order to ensure standardization, usefulness and impact.”

The geopolitics of mining

Maennling and Toledano said: “Mining companies must navigate rising geopolitical risk and economic protectionism. A growing popular resistance to globalisation and free trade is altering politics, and directly affecting the mining and metals sector. Policymakers in mining jurisdictions are increasingly trying to enact local content laws and regulations which require minerals to be processed before they are exported.

“At the same time, import restrictions on semi-finished products such as steel and aluminium are at the centre of recent trade disputes. Trade wars and increasing protectionism are likely to dampen global commodity demand and disrupt the value chain of mining and metals companies. In the ‘critical minerals’ sector, which is central to high-tech and future-oriented industries, this trend is further complicated by market consolidation in the hands of a few players.

“Further consolidation, geopolitical manoeuvring and muscle-flexing could create challenges for companies that have so far prospered under a system of relatively free trade – while creating opportunities for domestic projects that might not be economically viable without government intervention.”

Modern mining workforces

“Maintaining an open dialogue will be key as mining companies try to revamp their employee base. Constantly evolving technologies and business models will require mining company employees to develop new skills. The sector will have to increasingly compete with the IT sector to attract top talent from universities in order to drive its digitalisation and automation processes. Governments and companies will have to work together to help transition workers that cannot be absorbed by an automated mining sector to new activities through retraining and transitioning programmes,” the authors said.

“The speed at which mining companies will be able to rollout new technologies at their mine sites will be closely linked to the host government’s and labour unions’ acceptance of reduced employment and procurement opportunities. As such, these actors need to be involved in the decision-making around the transition and in strategizing policies to support those who will be negatively affected.”

Dassault and IPACS look at IoT sensing and 3DEXPERIENCE platform combination

Dassault Systemes has signed a Memorandum of Understanding (MoU) with IPACS to jointly pursue technical and business opportunities in key industries in Australia, namely natural resources, defence, marine and offshore, cities and territories.

IPACS is an Australia technology company specialising in the collection, monitoring and reporting of real-time asset performance in various industries.

Dassault Systemes and IPACS went through a value assessment during a pre-qualification phase for the South Australia Government’s marine and defence industry supply chain programme, the “Virtual Shipyard”, to develop a strong domestic defence industry that will support the Federal Government’s Future Submarines and Future Frigates programmes set to commence in 2020.

In the course of the assessment, Dassault and IPACS identified each other as partners with strong and desired skills for technical and business collaboration as they explore opportunities in natural resources, defence and other key industries in Australia, they said. Under the terms of the agreement, Dassault will collaborate with IPACS to create a “first-of-a-kind industrial demonstrator in Internet of Things (IoT) for joint exploration of these business opportunities”, which will leverage IPACS’ IoT sensing technology and Dassault Systemes’ software solutions on the 3DEXPERIENCE platform.

Kailash Nath Sriram, Managing Director and CEO of IPACS, said: “IPACS currently operates South Australia’s pioneering Remote Operations Centre (ROC) for the state’s resources industry. This new industrial IoT demonstrator will be a fantastic platform for IPACS in expanding our expertise to service other major industries.”

The ROC is a collaboration between OZ Minerals, the University of South Australia, IPACS Power and the South Australian State Government that provides an information and communications technology (ICT) platform for remote applications. It examines how vibration analysis of equipment at a distant mine site can indicate impending problems and failures. This enables equipment to be repaired before issues arise and used more intensively for longer periods.

The collaboration also further extends Dassault Systemes’ ongoing partnerships with local companies in Australia for industry capability development and expansion.

Said Masaki Sox Konno, Managing Director, Asia Pacific South, Dassault Systemes, said: “As a technology partner to IPACS, already an established player in South Australia’s resources sector, Dassault Systemes brings its global expertise and best practices in industrial processes and digitalisation solutions to the collaboration.”

APCOM 2019 to showcase mining’s digital transformation developments

The preliminary technical programme for the APCOM 2019 conference in Wroclaw, Poland, (June 4-6) has gone live, showing off some of the highest quality peer-reviewed papers on ‘digital transformation’ in mining, from resource estimation to mine operation and safety.

The conference topics include:

Geostatistics and resource estimation

APCOM said: “An entire three-day conference stream provides more than 20 leading- edge and peer-reviewed papers by world-class practitioners from leading mining companies and by world-leading research institutes.”

Papers on this topic include: Transforming Exploration Data Through Machine Learning from MICROMINE’s Mark Gabbitus, Rock mass characterisation using MWD data and photogrammetry from Luleå University of Technology’s Sohail Manzoor, and Rethinking Fleet & Personnel Management in the era of IoT, Big Data, Gamification, and low-cost Tablet Technology from MST Global’s Sean Dessureault.

Mine planning

There will be about 15 papers on newest IT-supported techniques in mine planning, uncertainty reduction, geomechanics, modelling, simulation and the most recent software technology, according to APCOM.

Papers on this topic include: A procedure to generate optimised ramp designs using mathematical programming from Delphos Mine Planning Lab, AMTC/DIMIN, Universidad de Chile’s Nelson Morales, Incorporation of geological risk into underground mine planning from NEXA Resources’ Rafael Rosado and a presentation from AngloGold Ashanti’s Andrade Barbosa titled, Economic Optimisation of Rib Pillars Placement in Underground Mines.

Scheduling and dispatch

“Around 15 papers address long- and short-term scheduling optimisation, the application of neural networks and genetic algorithms as well as risk mitigation and related software systems. A keynote talk covers the impact of Internet of Things (IoT), Big Data and gamification on fleet scheduling topics,” APCOM said.

The conference has attracted speakers on this subject from Clausthal University of Technology, AngloGold Ashanti, University of Alberta, AusGEMCO Pty Ltd, Newmont Mining Corp, Advanced Mining Technology Center and Maptek.

Mine operation in digital transformation

There are more than 20 papers in this stream covering mining equipment related topics in the area of LHD transport, drilling and longwall operation, as well as underground communications and new digital technologies in mine safety, as well as product quality optimisation.

Speakers from the Kola Science Centre of the Russian Academy of Sciences (Breakline and breakdown surfaces modelling in the design of large-scale blasts), Komatsu Mining (The Digital Mine eco-system), Tunnel Radio (Hybrid 5G Fibre Optic/Leaky Feeder Communication System) and Epiroc (Monitoring of a stoping operation, digital transformation in practice) are set to present papers

Emerging technologies and robotics in mining

Under this topic, there are a number of sessions with almost 10 papers covering the use of unmanned aerial vehicles (UAV) in mining, the benefits of upcoming technology in robotics, mechatronics and communications, as well as the changes in machine design through digital transformation, APCOM said. Also a completely new transport system is presented in this stream.

Papers in this stream include: More Safety in Underground Mining with IoT and Autonomous Robots (TU Bergakademie Freiberg, Institute of Mining and Special Civil Engineering), Application of UAV imaging and photogrammetry for high-resolution modelling of open pit geometry and slope stability monitoring (Department of Mining and Metallurgical Engineering, University of Nevada, Reno) and The concept of walking robot for mining industry (Faculty of Mechanical Engineering, Wroclaw University of Science and Technology).

Synergies from other industries

A plenary speech from an active airline captain will lead this session, talking about the impact of human-machine interfaces on decision-making of automated equipment and in control centres, APCOM said. Other papers will be on the transferability of building information modelling from commercial construction to mining.

A paper from MT-Silesia Sp zoo called: From machine construction to mechatronic system design: Digital Transformation is changing the way of thinking! is included. There are also talks from MobileTronics GmbH’s George Biro on, Rethinking mining transport: Trackless trains for mass transport in mining and KGHM Polska Miedeź’s Mariusz Sangórski presenting, Energy Management System Maturity Model – Systematic Approach to Gain Knowledge about Organization’s Real Engagement in Energy Efficiency Area.

The conference takes place at the convention centre of the Wroclaw University of Technology and is accompanied by an exhibition, APCOM said. A social programme, conference dinner with entertainment and partner activities are available as well as field trips on June 7.

“A post-conference hike in the Karkonosze Mountains is offered from June 8-10, with overnight stays in two microbreweries on the ridge, is a relaxing finish to the technical discussions of the week,” APCOM said.

All presentations are to be held in English. Simultaneous translation to Polish is provided if requested by a sufficient number of participants.

International Mining is a media partner for APCOM 2019.

Semtech brings IoT capabilities to Transco conveyor belt monitoring solutions

Semtech Corp and Transco Industries have partnered up to provide a remote monitoring solution for conveyor belts.

Transco, which specialises in conveyor components, design, installation, maintenance, and repair, has added Semtech’s LoRa® devices and wireless radio frequency technology into its own belt applications for “safer monitoring while reducing operating costs”, Semtech said.

Semtech’s LoRa devices and wireless radio frequency technology is a long-range, low-power solution for Internet of Things (IoT) that gives telecom companies, IoT application makers and system integrators the feature set necessary to deploy low-cost, interoperable IoT networks, gateways, sensors, module products, and IoT services worldwide, Semtech said.

Jeff Brown, President and CEO at Transco Industries, said: “Semtech’s LoRa Technology enables miners to remotely monitor conveyor belts, therefore reducing maintenance costs and helping to prevent belt failure.

“Previously, mine operations had to contract specialists to monitor factors like belt idler temperature and, typically, this could cost hundreds of dollars per hour. With LoRa-based sensors, managers are able to do this themselves in real-time without the risk of human error.”

Transco’s LoRa-enabled sensors were developed to flexibly fit into existing mining infrastructure including conveyor belts, the company said. “The small and durable sensors connect to private networks based on the LoRaWAN™ protocol allowing the continued relay of real-time data in the extreme conditions found in a mine.”

Miles-long conveyor belts can be equipped with an end-to-end solution consisting of several sensors embedded in the belt itself to measure stress and prevent potential ripping, according to the company. “In the event of a belt rip, LoRa-enabled sensors transmit a signal to the belt control, shutting the belt down immediately to halt the hazardous and expensive rip from worsening,” the company said. Mine operators can then inspect the damage and decide how best to repair the system.

Additional sensors are placed on belt idlers to measure temperature of the idler bearing as sensors report temperature data to allow mine operators to monitor bearing status and prevent overheating and fires.

Transco’s LoRa-based conveyer belt application is used in collaboration with Polysense Technologies, a leader in enterprise IoT solutions for fibre and wireless sensing, Semtech said.

Vivek Mohan, Director of IoT, Wireless and Sensing Products at Semtech, said: “Semtech’s LoRa Technology creates industrial IoT solutions that are highly scalable by number of sensors and gateways to cover even the largest work site or mine.

“LoRa Technology’s easy to deploy, flexible capabilities allow mine managers to leverage real-time data to predict maintenance and increase operating efficiency.”