Tag Archives: Vale

Vale ponders investment in China Baowu’s pilot biochar plant project as part of Scope 3 emission targets

Vale says it has signed a Memorandum of Understanding with China Baowu Steel Group Corporation Ltd in which both companies agreed to pursue opportunities to develop steelmaking solutions focused on reducing greenhouse gas emissions.

The MoU comprises the discussion to produce biochar and use it in blast furnaces in order to consume a carbon-neutral material based on biomass instead of fossil energy. The MoU also intends to discuss a possible investment by Vale into China Baowu’s pilot biochar plant project, with an indicative amount ranging from CNY60-70 million ($9.4-10.9 million).

This initiative contributes to achieving Vale’s commitment to reduce 15% of net Scope 3 emissions by 2035. Additionally, Vale seeks to reduce its absolute Scope 1 and 2 emissions by 33% by 2030 and achieve neutrality by 2050, in line with the Paris Agreement, leading the evolution process towards low carbon mining.

Vale and POSCO evaluating iron ore pellets, fines, briquettes place in low-carbon ironmaking

Vale has signed a Memorandum of Understanding (MoU) with POSCO in which both agreed to pursue opportunities to develop ironmaking solutions focused on reducing CO2 emissions.

Vale and POSCO intend to develop solutions for decarbonisation in ironmaking and are under discussion to find the most suitable pathways by using Vale’s wide range of product portfolio, they said. This includes its high-grade iron ore products such as pellets, fines and briquettes, as a potential solution for reducing fossil fuel consumption and aim to help POSCO on its roadmap to reach carbon neutrality in its integrated steel production process by 2050.

Marcello Spinelli, Vale’s Executive Vice President, Iron Ore, and Hagdong Kim, POSCO’s Head of Steel Business Unit, attended the MoU virtual signing ceremony on November 4, 2021.

As per his speech, Spinelli said: “The decarbonisation pathway definition will be critical to set how the industry will meet Paris Agreement’s targets and deliver an important legacy to society and our planet. Vale is well positioned to lead the industry with our high-quality and world-class portfolio, and with innovative technologies.”

Kim added: “Both companies have the goal to achieve carbon net-zero by 2050, an important social responsibility that we must fulfil as members of society. Instead of trying alone, if we work together, we will create more synergy. By signing the MoU, I look forward to greater synergy between Vale and POSCO toward carbon neutrality.”

This initiative contributes to achieving Vale’s commitment to reduce 15% of net Scope 3 emissions by 2035. Additionally, Vale seeks to reduce its absolute Scope 1 and 2 emissions by 33% by 2030 and achieve neutrality by 2050, in line with the Paris Agreement.

Teck, Kinross and Vale join Axora’s mining and metals digital transformation community

Axora says it has launched the world’s first digital transformation community for the energy and metals and mining sectors.

The Axora Community intends to connect industry innovators, share the latest market research on key digital trends and initiate thought-provoking debates to help solve some of the biggest challenges facing these industries today, Axora said.

“Professionals in these two sectors face some of the world’s most dangerous environments while having to safely satisfy production demand and hit sustainability targets,” Ritz Steytler, CEO of Axora (pictured), said at the launch event in London last night. “By harnessing digital innovation, paired with knowledge sharing and collaboration, industry leaders can ensure worker safety, reduce environmental impact, and improve return on investment. That’s why we started the Axora Community.”

Axora’s two recent reports, ‘Innovation Forecast: Mining and Metals’ and ‘Innovation Forecast: Energy’, revealed that 99% of senior decision makers at energy and metals and mining firms across the world needed a global digital transformation community.

The Axora Community will include metals and mining, and energy industry professionals as well as technology providers, associations and academics. It has been set up with the help of 10 founder members and senior professionals from leading companies including Teck Resources, Kinross Gold, Vale and ArcelorMittal Europe.

Peter Stegmaier, Founding Member, Axora Community and Chairman, CLQ Global, said: “The energy and mining sectors have embraced digital transformation for some time, but there is still much room for improvement to ensure they fully realise the benefits of key growth drivers like artificial intelligence, advanced analytics and automation.

“For the first time, industry innovators will have a forum for information on digital solutions, can gain insights into how other industries are tackling similar challenges and learn best practice from their peers.”

The Axora Community intends to host exclusive webinars, invite-only roundtables, and access to live Q&A sessions with industry experts around the world. It will initially focus on the metals and mining sector and will expand to cover the energy sector at the end of this year.

Axora calls itself the digital solutions marketplace for industrial innovators, offering industrial companies a service to discover, buy and sell digital innovations for improved safety, sustainability and efficiency across their operations.

Vale and Jiangsu Shagang target low-carbon steel production route

Vale says it has signed a Memorandum of Understanding (MoU) with Jiangsu Shagang Group Co Ltd in which both agree to pursue opportunities to develop steelmaking solutions focused on reducing CO2 emissions.

Vale and Jiangsu Shagang intend to develop economic feasibility studies of (i) usage of products with a lower carbon footprint in ironmaking process, as high-grade iron ore products; and (ii) cooperation on “Tecnored” plants, Vale said.

This initiative contributes to achieving Vale’s commitment to reduce net Scope 3 emissions by 15% by 2035, it said.

Additionally, Vale seeks to reduce its absolute Scope 1 and 2 emissions by 33% by 2030 and achieve neutrality by 2050, in line with the Paris Agreement.

Tecnored is a 100% Vale subsidiary focused on developing a low carbon pig iron process through the use of energy sources, such as biomass and syn-gas, that emit less CO2 than the coal and coke the tradition iron-making processes use. Using biomass, the path to economic carbon neutrality may be achieved in the medium term.

Jiangsu Shagang is a Chinese steel producer and service supplier. It has five production sites, which are mainly located in Jiangsu, Liaoning and Henan Provinces.

 

Miners need flexible solutions to meet decarbonisation goals, Worley’s Russell says

The unique challenges the mining industry will face over its 30-year journey to decarbonisation are still being unpacked as it decides how to use enabling technologies and solutions, according to Nicholas Russell, Senior Mechanical & Mining Engineer at Worley.

“The journey to net-zero requires flexibility,” he said. “And we need to incorporate that flexibility from the very beginning.”

This, according to Russell, has seen an increased focus on collaborative solutions across the mining value chain, including the re-emergence of 70-year-old technology.

In-pit crushing and conveying (IPCC) works by crushing ore and waste material in an open-pit and using conveyors to transport the material to the process plant and waste dumps respectively.

While IPCC is not new, miners often associate it with rigid, inflexible mine plans that struggle to meet changing market demands, he said. “However, an IPCC system is no longer just a fixed asset. Flexibility and sustainability in operations is possible through design innovation, tailored equipment specification and automation.”

One of the new ways that IPCC can be implemented is by using a combination of relocatable and mobile conveyors in tandem with a mobile, truckless system. This sees a shovel dumps material into a moveable sizing rig that loads the automated conveyor fleet.

“Much like irrigation sprinkler machines, the system operates in parallel, or pivot, and a combination of different length hoses and pipes connect it back to a fixed point, which in this case is the process plant,” Russell said. “By increasing the reach of the system, multiple combinations of bench level, mine direction and pass widths can be considered and optimised.”

In one study, an overburden truck fleet that moved material from the mine face to the top of the in-pit dump was replaced with an IPCC system. The haulage energy was reduced by 63% and 3.5 Olympic swimming pools of diesel each year could be replaced with renewables for each shovel swapped over, according to Russell.

Providing flexibility for minimum viable projects

Alternatively, as the mine face moves, a relocatable IPCC system can move with it.

“Trucks powered by renewables complete small distances to a crusher which is moved periodically, with conveyors used for the rest of the journey to the plant,” Russell explained. “While both options give the flexibility to change mining locations, this option provides the energy efficiency and cost-effectiveness of conveyors while benefiting from the flexibility of a truck system.”

Flexibility is especially useful for miners establishing sites with “minimum viable capital”, according to Russell.

“Miners can start with a small truck fleet and minimum fixed plant, relocating the crusher and conveyor as and when required,” he explained. “This is a key advantage because it helps achieve project specific goals through different mine sequences to enhance an operation’s sustainability.”

Powering mines with renewable energy

Powered by electricity ‘from the grid’, IPCC can be an energy efficient option for miners. It gives miners the flexibility to choose renewables to power their site, including the energy used for the mass material movement from the mine face to the process plant and waste dump.

Worley and its consulting business, Advisian, has helped a number of mining companies assess and develop green energy supply partnerships, Russell explained.

This has included the analysis, assessment and guided procurement of Gold Fields’ Agnew Hybrid Renewable Energy Microgrid, which included 18 MW wind, 4 MW solar, 13 MW/4 MWh battery and 21 MW gas/diesel. As the largest hybrid renewable energy microgrid in Australia, it has the capacity to provide the mine with up to 85% renewable energy, with reliability in excess of 99.99%, Worley said.

Enhancing an IPCC system with bulk ore sorting technology

Nicholas Russell, Senior Mechanical & Mining Engineer at Worley

“As miners seek to get more from less, IPCC can be enhanced with ore sorting mineral sensing technology supplied by NextOre,” Russell said.

NextOre, a joint venture between the CSIRO, RFC Ambrian and Worley, is a bulk ore sorting technology that allows miners to sort and evaluate ore at high capacity, maximising recovery and delivering higher grade and lower tonnage mill feed, he explained.

“It can be easily retrofitted to IPCC conveyors, and measure everything on the belt,” he added. “The option also exists to increase grade while maintaining throughput on existing systems, maximising metal recovery through the entire system assuming upstream and downstream facilities can be de-bottlenecked.”

By improving sorting efficiency, and processing a better material grade, water and electricity consumption per tonne of ore mined is reduced, while the data from the sorting process can be used to learn more about what is coming out of the ground as it’s mined, with assumptions verified in real time.

IPCC in action

One of the world’s largest iron ore mines in Brazil, S11D (pictured, photo courtesy of Vale), is a notable example of how new IPCC technology is enhancing sustainability and protecting people and the environment.

For this project, Worley proposed a truckless mine – “the first of its kind”, Russell said.

The system uses mobile crushers and conveyor belts to replace traditional trucks, consequently reducing diesel consumption by approximately 70%, according to mine owner Vale. The system also allows the miner to process waste in existing industrial areas, moving it away from environmentally sensitive ones to further reduce the project’s environmental impact.

“In designing the project, the team’s biggest challenge was not only rethinking the mine plan and how the technology could be used on the site, but also re-evaluating the role people play in executing the concept,” Russell said. “It’s critical to re-educate technicians and engineers to equip them with the skills needed to work with these technologies safely.”

Russell believes technologies like IPCC will help miners meet their decarbonisation commitments, however no individual technology can solve the challenge.

“To focus solely on the benefits of the equipment and disregard the mine demands is a short-term solution to a long-term challenge,” he said. “If miners are to meet sustainability goals, they need flexibility, collaboration and a holistic approach to implementing new technology that starts at the mine plan.”

Nick Russell is due to speak at IM Event’s IPCC 2022 event in Mexico, on April 28-29, 2022, presenting a paper titled: ‘Fully mobile IPCC/truckless mining: lessons learnt’. Click here for more information on the event.

TOMRA on achieving mining’s ‘circular economy’

TOMRA, a global leader in sensor-based technologies, says it understands that technology alone is not enough to create a closed-loop circular economy, with public policy, consumer engagement and collaboration across the value chain are necessary too.

Making the shift from “linear to circular” to build thriving economies requires radically lessening the environmental impact of extracting raw materials, reducing the use of primary resources, designing waste-free products, harnessing materials to keep them in use and implementing technologies to ensure the system is regenerative.

ReSociety

TOMRA says it is well positioned to contribute to the transition to a circular economy by collaborating with key players across the value chain to develop new methods, processes, technologies and business models.

To this end, it has created ReSociety, a global collaborative initiative to re-think, re-act and re-start our world for a more sustainable future.

“It is a place for industry, policy makers, companies and consumers to share ideas, increase awareness, collaborate with solution enablers and drive impactful change,” the company says. “It is also a hub in which TOMRA proactively shares its vast research and multi-national studies on holistic waste management systems, which have been indispensable in developing the circular value chains.”

Dr Volker Rehrmann, Head of Circular Economy, TOMRA, says: “Our commitment to the circular economy is unequivocal. Until recently, it was unheard of having players from the entire value chain at one table. From chemical companies to converters, retailers and brand owners, waste management companies and recyclers – there’s true dedication in finding solutions. We take pride in doing our part: sharing our know-how, developing new solutions and striving to make our planet more sustainable every day.”

Dr Volker Rehrmann, Head of Circular Economy, TOMRA

Dr Rehrmann says the company is aiming to build on the experience it developed in recycling and collaborate with the mining industry to reduce the environmental impact of its operations.

“This means finding green mining solutions that use less energy and water to recover resources – with a consequent reduction in CO2 emissions – and ways to turn waste into value,” he says.

“With the recycling sector, we are working on reducing the mountains of plastic waste; we want to do the same in mining and address the dumps and tailings building up in mines.”

Advanced mining tech with a small environmental footprint

As the world addresses the environmental challenges of our time, the mining industry has an important contribution to make. Mining companies need to find ways to maximise the efficiency of their operations to cut back on the use of water and other resources, while reducing waste and the total impact on the environment as much as possible. Amongst other challenges, they need to effectively address the storage and handling of tailings which pose a potential physical and chemical environmental risk.

TOMRA’s advanced sensor-based sorting technologies can not only significantly reduce the environmental impact of mining operations and, at completion, fully rehabilitate the site. They also enable a much more efficient use of resources. These solutions bring the dual benefits of greater sustainability and better profitability for the mining company.

TOMRA’s sensor-based sorting technology has been shown to significantly reduce the amount of energy and water used compared with traditional methods like DMS (Dense Media Separation), while maximising the efficiency and recovery of valuable ores. An extensive study conducted by Alchemy Process Plants (AlcPro) comparing these processing methods concluded that TOMRA’s solution also brings multiple cost benefits.

AlcPro’s Erik Bruggink explains: “Although capital costs of the separation circuits are similar, with DMS, the additional cost of handling the resultant water from the circuit needs to be taken into consideration together with the associated water use licensing and tailings facilities. In addition, TOMRA’s sensor-based sorting technology requires no reagents, and maintenance costs are limited to the sorting unit and the associated conveyors, screens and chutes.”

Water consumption is a key consideration when assessing the environmental impact of a mine, as it can severely affect local supply. Water management strategies are integral to reducing the mine’s usage and ensure future water security for the communities in the mine’s surrounding areas. The Water Research Commission in South Africa commissioned a project to compile a compendium of best practices and technological innovations in the mining industry with regards to Water Conservation and Water Demand Management, with the study identifying TOMRA’s X-Ray Transmission (XRT) sorting technology as a solution that would lead to substantial improvements in water use efficiency.

José Guilherme Valadares, Project Coordinator of Exploration and Mineral Projects at Vale, says: “By reducing the mine’s water usage and fine-grained wastes, TOMRA’s sensor-based sorting technologies also contribute to improving the issue of wet tailings management and, with that, mitigate the risks associated with tailings dams.”

Vale is now investigating the implementation of sensor-based sorting in several mines and processes in Brazil, TOMRA says

Turning waste into value

TOMRA’s sensor-based sorting technology can contribute to circular economy practices at the mine and processing plant, turning marginal waste into value with a positive impact on both the sustainability and profitability of the operation. This is the case at Wolfram’s tungsten mine in Mittersill, Austria, where TOMRA has installed two COM Tertiary XRT sorters.

Alexander Mosser, Manager Ore Dressing Plant, explains: “The sorting system in the scheelite processing in Mittersill sorts out waste material with a size range of 16-60 mm. This eliminates the grinding and flotation that would otherwise be required for this material. This results in the following savings for the coarse waste material compared to grinding and flotation: 75% lower power consumption and no water and no flotation reagents are required. Another resource conservation: the separated waste is a saleable product to the local construction industry. The sewage ponds are relieved and the impact on nature through local gravel pits is reduced. The sorting system thus not only reduces the footprint of the mine but also of the surrounding gravel pits.”

Sustainability as a facilitator

The proven environmental benefits of TOMRA’s sensor-based sorting solutions bring mining operations additional advantages. They can facilitate obtaining the licences needed to start a mining project by proving the efficient use of water and energy, the significantly reduced amount of waste materials, chemicals/reagents, and lower environmental risks such as tailings dam collapse.

Rare earths mining company Cheetah Resources has obtained a loan from the Canadian Federal Government to purchase a TOMRA sorter for its Nechalacho Demonstration Project in Yellowknife, Canada, on the strength of the sustainable performance of its XRT technology, TOMRA says.

(Left to right) Jeremy Catholique, Mathew Edler and Clarance Pikes from the Nechalacho Demonstration Project team in Yellowknife

The sorting solution will significantly reduce the amount of water and fuel used and eliminate chemicals and tailings from the mining process. Leftover waste rock can be stockpiled for future use or used on infrastructure projects, such as road construction. The aim of the project is to create a low-impact facility for the production of rare earth minerals used in green technologies, which will generate employment and economic benefits in the region.

“We anticipate that, with this project, we will demonstrate the economic feasibility as well as the technical and environmental advantages of sensor-based sorting of rare earths to produce a value-added mixed rare earth concentrate in the Northwest Territories,” David Connelly, Vice President of Corporate Affairs and Strategy at Cheetah Resources, says.

The path to a more sustainable future starts today

Overcoming environmental pollution by enabling the transition to a circular economy is one of the central challenges of the 21st century. Mining has a key role to play as the supplier of the raw materials, but a holistic approach is necessary. Beyond efficient operation and waste management in extracting the primary resources, it is necessary to curtail excessive consumption and ensure products are designed to be reused, and, once at the end of life, easily recycled. Such a holistic approach also includes raising global awareness within the industries and with consumers.

Dr Mathilde Robben, Key Account Manager at TOMRA Sorting Mining, explains: “The raw materials supplied by mining are vital for our modern way of living and are critical for the energy transition technologies. With mining as the entry point for these necessary materials, the circle will never be closed completely. However, this should be seen as an opportunity for the mining industry to re-think the way it fulfils this essential role with minimal impact on the environment, and for sectors downstream to shift focus from the core business to the chain around it, without losing sight of profitability. Re-using can be prioritised by the use of certain metals that are infinitely recyclable and whose inherent durability and anti-corrosive properties contribute to the longevity of the products they are used in.”

Komatsu’s MC51 hard-rock cutting tech up and running at Vale’s Garson mine

Vale and Komatsu’s mechanical rock excavation (MRE) collaboration has moved into another gear, with the Komatsu MC51 machine featuring DynaCut mechanical cutting technology now operating underground at Vale’s Garson nickel mine in Sudbury, Canada, Vale’s Dino Otranto confirmed at MINExpo 2021, in Las Vegas, today.

Speaking at the ‘Creating value together: Special one-time presentation with Vale’ event on Monday, Otranto, Chief Operating Officer of North Atlantic Operations and Asian Refineries for Vale, said the machine was in operation, 2.5 km underground at Garson after recently being assembled.

The machine is scheduled to carry out a 1,400 m initial test run at the mine, according to Komatsu, with the exercise seen as a way to bring the technology to market quicker for Vale and other customers, Rudie Boshoff, Director of Hard Rock Cutting systems at Komatsu, said during the presentation.

Andy Charsley, a Principal Mining Engineer at Vale, says this trial is the largest hard-rock cutting trial Vale has ever committed to.

Through more than 10 years of research and development, Komatsu says it has determined how to break rock continuously and precisely through a fully electric system that outputs zero emissions. By automating and controlling processes so the machine can be operated remotely via line of site, Komatsu customers have the opportunity to move their operators further from the cutting face and from harm’s way leveraging DynaCut technology and the MC51 machine. DynaCut technology, which has previously been tested at Newcrest Mining’s Cadia underground mine in Australia, is billed as offering cutting accuracy of within 50 mm to plan.

Otranto says the partnership with Komatsu is the first step to “really prove and understand the technology, while meeting our high standards for safety”.

Last year, Charsley and colleague Luke Mahoney spoke to IM about this partnership, which is part of the mechanical cutting demonstration within the CMIC (Canada Mining Innovation Council) Continuous Underground Mining project.

Vale said back then that the trial planned to demonstrate the ability to cut rock in excess of 250 MPa; cut at a commercial rate of more than 3.5 m/shift; quantify the cost per metre of operation and start to look at the potential comparison with conventional drill and blast development; assess the health, safety and environmental suitability of the MRE process; and gain insight into the potential of an optimised MRE process.

Charsley says the integration of the MC51 with bolters, trucks, scoops and other equipment at the operating mine will be included within the company’s assessment of the technology.

Since announcing this collaboration, the South Australian Government has awarded a A$2 million grant to Hillgrove Resources to trial the new underground mining technology being progressed by Komatsu.

Komatsu and Vale’s DynaCut Garson collaboration to be highlighted at MINExpo

Komatsu and Vale are set to reveal more about their underground hard-rock mechanised cutting technology collaboration at the upcoming MINExpo 2021 event next month.

The companies, through the Canada Mining Innovation Council, have been engaged on a project to advance the future of underground hard rock excavation through optimising use of Komatsu’s DynaCut mechanical cutting technology.

The technology was previously tested at the Cadia underground mine in New South Wales, Australia, operated by Newcrest Mining, which IM revealed last year as part of an exclusive interview with Vale’s Luke Mahony, Head of Geology, Mine Engineering, Geotechnical and Technology & Innovation for the Global Base Metals Business; and Andy Charsley, Project Lead and Principal Mining Engineer, Technology & Innovation.

Vale and Komatsu will start trialling DynaCut’s capabilities on Komatsu’s new MC51 machine at Vale’s Garson Mine in Sudbury, Ontario, Canada, shortly, working together to increase the pace at which the innovative technology will be available to the larger market.

The machine is set up at Garson and expected to start cutting in the next month, IM understands.

“True innovation requires effective collaboration between the end user and suppliers to ensure the technology meets the needs of the industry,” Dino Otranto, Chief Operating Officer of North Atlantic Operations and Asian Refineries for Vale, said. “This partnership is that first step to really prove and understand the technology, while meeting our high standards for safety.”

Through more than 10 years of research and development, Komatsu says it has determined how to break rock continuously and precisely through a fully-electric system that outputs zero emissions. By automating and controlling processes so the machine can be operated remotely via line of site, Komatsu customers can move their operators further from the cutting face and from harm’s way leveraging DynaCut technology and the MC51 machine, it said.

Rudie Boshoff, Director of Hard Rock Cutting Systems at Komatsu, said: “We’re excited to be trialling this new machine and technology because it offers the potential to really change the way our customers mine. Not only does the DynaCut technology provide a very controllable way of cutting rock – within 50 mm accuracy to plan – the machine itself, the MC51, is designed to advance more sustainable mining methods by reducing the amount of equipment required to get to the orebody.”

Komatsu and Vale will be co-presenting about their partnership to drive innovation on September 13, 2021, on stage at the Komatsu booth in Las Vegas.

Just this week, Hillgrove Resources said it was set to trial the DynaCut technology on an MC51 machine to develop a portal and underground decline at the Kanmantoo mine in South Australia following a A$2 million grant from the South Australia Government.

Macmahon books A$600m of work with Newcrest, AngloGold and Vale

Macmahon Holdings has bolstered its order book with a number of contract extensions involving the Tropicana and Telfer gold operations, in Western Australia, and the Hu’u copper-gold project, in Indonesia.

At the Tropicana mine, a joint venture between AngloGold Ashanti Australia Ltd (70% and operator) and Regis Resources Ltd (30%), Macmahon has been providing mining services since open-pit mining started in July 2012 under a life of mine alliance contract.

The additional work for Macmahon follows the completion of a detailed final cutback study of the Havana pit and subsequent confirmation of the optimal method to mine the deeper ore in the Havana ore body. Macmahon has now been provided with the scheduling detail for the cutback, which will add 155 Mt to the material to be mined from 2024.

The final cutback of Havana will extend the open-pit mine life by four years, from 2023 to 2027, and is expected to generate additional revenue of approximately A$470 million ($340 million), it said.

Macmahon has also extended its life of mine contract with Newcrest for the Telfer mine.

On August 12, Newcrest announced it will proceed with the West Dome Stage 5 cutback at Telfer. This new scope of work is expected to generate revenue of circa A$138 million and will extend Macmahon’s work on site to September 2024. This new work has been negotiated on updated rates, which are forecast to achieve the company’s internal financial hurdles, Macmahon explained.

In Indonesia, Macmahon has received a letter of award to construct an 11 km access road at the Hu’u copper gold exploration project on Sumbawa island. This work is valued at approximately A$18 million and is a further step in the company’s strategy to increase its revenue from mining support services.

Subject to finalisation of contract documentation, the project is forecast to commence in September 2021 and employ approximately 150 people. The Hu’u project is 80% controlled by Vale SA. Vale has previously said the project could produce more than 250,000 t of copper and more than 200,000 oz of gold.

Macmahon CEO and Managing Director, Michael Finnegan, said: “We are pleased to have secured this additional work which adds approximately A$600 million to our order book. A key highlight is the extension of our long-term alliance contract at Tropicana, which has been a cornerstone of our surface mining business in Western Australia for many years and has recently expanded into underground mining.”

Vale, Glencore, Newcrest and others join BluVein’s next gen trolley charging project

Seven major mining companies have financially backed BluVein and its “next generation trolley-charging technology” for heavy mining vehicles, with the industry collaboration project now moving forward with final system development and construction of a technology demonstration pilot site in Brisbane, Australia.

BluVein can now refer to Northern Star Resources, Newcrest Mining, Vale, Glencore, Agnico Eagle, AngloGold Ashanti and OZ Minerals as project partners.

Some additional mining companies still in the process of joining the BluVein project will be announced as they officially come on board, BluVein said, while four major mining vehicle manufacturers have signed agreements to support BluVein controls and hardware integration into their vehicles.

BluVein, a joint venture between EVIAS and Australia-based Olitek, is intent on laying the groundwork for multiple OEMs and mining companies to play in the mine electrification space without the need to employ battery swapping or acquire larger, heavier batteries customised to cope with the current requirements placed on the heaviest diesel-powered machinery operating in the mining sector.

It is doing this through adapting charging technology originally developed by Sweden-based EVIAS for electrified public highways. The application of this technology in mining could see operations employ smaller, lighter battery-electric vehicles that are connected to the mine site grid via its ingress protection-rated slotted Rail™ system. This system effectively eliminates all exposed high voltage conductors, providing significantly improved safety and ensures compliance with mine electrical regulations, according to BluVein. This is complemented with its Hammer™ technology and a sophisticated power distribution unit to effectively power electric motors and charge a vehicle’s on-board batteries.

BluVein has been specifically designed for harsh mining environments and is completely agnostic to vehicle manufacturer. This standardisation is crucial, BluVein says, as it allows a mixed fleet of mining vehicle to use the same rail infrastructure.

While underground mining looks like the most immediate application, BluVein says the technology also has applications in open-pit mining and quarrying.

It is this technology to be trialled in a demonstration pilot in a simulated underground environment. BluVein says it plans on starting the trial install early works towards the end of this year for a mid- to late-2022 trial period.

The BluVein project will be managed by the Canada Mining Innovation Council (CMIC).